Thermomechanics

Table of Content:

Thermomechanics

This program is designed to solve common thermomechanics and heat transfer problems that engineers frequently encounter.

The program addresses the following areas:
1. Energy: Heating and cooling, phase change, fuel calorific value
2. Ideal Gas: State and state change, thermodynamic system
3. Heat Transfer through Composite Walls: Conduction, radiation, convection
4. Solutions for Finned Walls and Tube Bundles
5. Longitudinal Temperature Change in Piping. Temperature change and cooling time in tanks
6. Heat Exchangers
7. Heat Transfer by Radiation
8. Solar Radiation Power: Time, position, location, environment, surface orientation, etc.
9. Data Preparation for the "Solver" Add-in

The calculations include hundreds of predefined materials, liquids, and gases, a periodic table of elements, unit conversions, and more. A number of solved examples are also available.

The calculations use data, procedures, algorithms, and information from professional literature, standards, and company catalogs.

[01] YUNUS A. ÇENGEL, AFSHIN J. GHAJAR: Heat and Mass Transfer: Fundamentals & Applications, 5th Edition, McGraw-Hill Education.
[02] YUNUS A. ÇENGEL: Heat Transfer a Practical Approach, Second Edition.
[03] MORAN, M.J., SHAPIO, H.N.: Fundamentals of engineering thermodynamics. 8th Edition New York: John Wiley a sons, 1990.
[04] DEWITT, BERGMAN, LAVINE: Fundamentals of Heat and Mass Transfer 6th Edition
[05] WARREN M.ROHSENOW, JAMES R.HARTNETT, YOUNG I.CHO: Handbook of Heat Transfer, 3th Edition, McGraw-Hill
[06] SCHLUNDER, BELL, HEWITT, SPALDING: Heat Exchanger Design Handbook, VDI-Verlag GmbH, 1983.
[07] LOIS THEODORE: Heat Transfer Applications for the Practicing Engineer, John Wiley & Sons, Inc., 2011.
[08] MYER KUTZ: Heat-Transfer Calculations, McGraw-Hill
[09] HOLMAN, J.P.: Heat Transfer, 10th. Edition, New York: McGraw-Hill
[10] HOLMAN, J.P. Thermodynamics. 4th. New York: McGraw-Hill Book Company, 1988. 780 s. ISBN 0-07-029633-2.
[11] MOHAMED M. EL-AWAD: Optimisation Analyses of Fluid- Thermal Systems Using Excel,
[12] FRANK KREITH, RAJ MANGLIK, MARK BOHN: Principles of Heat Transfer, Cengage Learning, Inc., 2011
[13] HORÁK VLADIMÍR, STŘEDA IVO: Mechanika tekutin - Termomechanika, Strojírenská příručka, Scientia sro.
[14] RANEVI,K. Termodynamické tabulky. 1.vyd. Bratislava: ALFA 1984. 313s. [L5] HAEK, P. Tabulky pro tepelnou techniku. 1 .vyd. VB Ostrava, 1980, 247 s.
[15] SAZIMA,M., KMON1OEK,V., SCHNELER,J. Teplo. 1.vyd. Praha: SNTL, 1989. 588 s. Technický průvodce. ISBN 80-03-00043-2.
[16] M.A.MICHEJEV: Základy sdílení tepla, Průmyslové vydavatelství, 1952
[17] PETRAK,J., DVOAK, Z., KLAZAR, L., SYNEK, V. Chiadivo R134a, (1.vyd.) VUT, 1993. 72s.
[18] MIROSLAV JÍLEK, ZDENĚK RANDA: Termomechanika - sbírka příkladů, ČVUT, 2004

Control, structure and syntax of calculations.

Information on the syntax and control of the calculation can be found in the document "Control, structure and syntax of calculations".

Information on the project.

Information on the purpose, use and control of the paragraph "Information on the project" can be found in the document  "Information on the project".

Theory.

Energy: Temperature change, state change, calorific value

Energy for temperature change

E = m * ΔT * Cp
E ... Energy [J]
m ... Mass [kg]
ΔT ... Temperature change [K]
Cp ... Specific heat capacity [J/kg/K]

Energy for change of state

EM = m * CpM * 1000
EB = m * CpB * 1000
EM, EB ... Energy [J]
CpM ... Specific heat capacity of melting [kJ/kg]
CpB ... Specific heat capacity of boiling [kJ/kg]

Heat of combustion, Calorific value, Energy

E = m * HHV * (η / 100) * 1000000
E ... Energy [J]
m ... Mass of fuel burned [kg]
HHV ... Heat of combustion [MJ/kg]
η ... Combustion efficiency [%]

State and change of state of an ideal gas

The state of a thermodynamic system is characterized by state variables. The relationship between these state variables is defined by equations of state.

A ... An example of a simple thermodynamic system, the ideal gas, follows the equation: p*V=m*r*T.
B ... Reversible processes can be described more generally as polytropic processes, where the heat capacity of a closed system remains constant. In a polytropic process, all state variables (p,V,T) generally change. For a polytropic process in an ideal gas, the equation p*V^n = const. applies. The p-V and T-s diagrams show the change curves for various values of n.
C ... Carnot Cycle. An example of an ideal heat engine that consists of two isothermal and two adiabatic processes.
D ... Curves of fundamental reversible state changes.

Equation of State for an Ideal Gas.

p * V = m * r * T
r = R / M
M = m / N

p ... Absolute pressure [Pa]
V ... Volume [m^3]
m ... Mass [kg]
T ... Temperature [°K]
R ... Universal gas constant R=8314.46261815324 [J/kmol/K]
M ... Molar mass of gas [kg/kmol] (air 28.966 kg/kmol)
N ... Amount of substance [kmol]
r ... Specific gas constant [J/kg/K] (air 287.0427 J/kg/K)

Specific internal energy of an ideal gas

u = u0 + cv * (T - T0) [J/kg]

Change in specific internal energy

Δu = cv * (T2 - T1) [J/kg]

Specific enthalpy of an ideal gas

h = h0 + cp * (T - T0) [J/kg]

Change in specific enthalpy

Δh = cp * (T2 - T1) [J/kg]

Change in specific entropy

ds = s2 - s1 = cp * Ln(T2/T1) - r * Ln(p2 / p1)
ds = s2 - s1 = cv * Ln(T2/T1) + r * Ln(v2 / v1)

Mayer's equation

cp - cv = r
cp ... Specific heat capacity - constant pressure [J/kg/K]
cv ... Specific heat capacity - constant volume [J/kg/K]

Poisson's constant

κ = cp / cv
cv = r / (κ - 1)
cp = κ * cv

Boyle's equation (t=const)

p1 * V1 = p2 * V2

Gay-Lussac equation (p=const)

V1 / V2 = T1 / T2

Polytropic processes

Reversible processes can be considered as more general polytropic processes for which:

p * V^n = constant

T2 / T1 = (V1 / V2)^(n-1) = (p2 / p1)^((n-1)/n)

n . .. Polytropically exponent [~]

For selected values of n then:
n=0 , p=const, Isobaric, (dp=0, wt=0, q=Δh, w=Δh-Δu)
n=1 , T=const, Isothermic, (dT=0, Δu=Δh=0, q=w=wt)
n=κ , s=const, Isoentropic, (ds=0, q=0, w=-Δu, wt=-Δh)
n=∞ , v=const, Isochoric, (dv=0, w=0, q=Δu, wt=Δu-Δh)

n = ln(p2 / p1) / (ln(p2 / p1) - ln(T2 / T1))
n = (ln(V2 / V1) - ln(T2 / T1)) / ln(V2 / V1)

Specific polytropic heat

q = cn * (T2 - T1) [J/kg]
cn = cv * (n - κ) / (n - 1)
cn ... Polytropic specific heat capacity [J/kg/K]

Polytropic specific volumetric work

w = q - Δu [J/kg]

Polytropic specific pressure (technical) work

wt = q - Δh = n * w [J/kg]

Gas mixing

Calculating the parameters of a gas that is introduced by mixing two parts with different parameters p,V,T.
m = m1 + m2
p = m / M * R * T / V
V = V1 + V2
T = (m1 * T1 + m2 * T2) / (m1 + m2)

Heat Transfer Through a Wall

This is a frequently encountered problem in mechanical engineering and other related fields. While this issue can certainly be addressed using appropriate simulation software, a simple calculation based on fundamental physical relationships is often sufficient for initial estimations and a significant portion of these tasks.

Heat transfer is categorized into conduction, convection, and radiation. The relevant equations are provided below.

Heat Transfer by Conduction

The following equations are used for calculations involving composite plane, cylindrical, and spherical walls (up to 10 layers).

r(i)=D(i)/2

Note: The calculations do not account for contact resistance between individual layers. If you need to address this, you can incorporate it into the heat transfer coefficient of the respective layer.

Basic equation for heat flux density through a plane wall [W/m²]

q' = -λ * ΔT

Heat flux through a composite plane wall [W/m²]

qp' = (t(1) - t(n+1)) / Rp
qp' = (t(1) - t(n+1)) / Σ (b(i) / λ(i)) ..... [i=1...n]

Thermal resistance [(m²K)/W]

R = Rp = Σ (b(i) / λ(i)) ..... [i=1...n]

Heat flux through a composite cylindrical wall per unit length [W/m]

qc' = (t(1) - t(n+1)) / Rc
qc' = (t(1) - t(n+1)) / (1/(2 * 3.14) * Σ ((1/λ(i)) * ln(r(i+1)/r(i)))) ..... [i=1...n]

Linear thermal resistance [(mK)/W]

Rc = (1 / (2 * 3.14159) * Σ ((1/λ(i)) * ln(r(i+1)/r(i)))) ..... [i=1...n]

Thermal resistance per unit internal area [(m²K)/W]

R = Rc * (2 * 3.14159 * r(1))

Heat flux through a composite spherical wall [W]

qs' = (t(1) - t(n+1)) / Rs
qs' = (t(1) - t(n+1))

Convective Heat Transfer

Heat transfer occurs within the boundary layer near a surface, which forms due to temperature differences. The heat transfer itself depends on a variety of parameters (fluid properties, flow type, surface geometry, etc.).

For both forced convection (where the medium is driven) and free convection, numerous equations based on measurements and approximations are available (see literature). The most crucial and frequently used ones are employed in this calculation. These equations, their valid ranges, and corresponding graphs are provided below. The graphs utilize dimensional values that represent typical applications. For comparative purposes, air and water, as the most common working fluids, are chosen for the graphs.

For the graphs, the following units are used: Temperature [°C], Dimensions [mm].

Note: For the most commonly used profiles, multiple equations are provided (labeled a, b, c). For others, an equation with the broadest range of boundary conditions is selected. The source is indicated in parentheses.
Warning: The graphs are automatically generated from the used equations without indicating their range of validity.
Note: After the object name, the characteristic dimension for calculating dimensionless numbers is given in parentheses. The defining temperature T def ​ for fluid/gas property definition and the valid range for the equations are provided in square brackets.
Note: The equations used have limitations on the range of Re, Pr, Gr, and T. The calculation alerts the user to these limitations. However, it's essential to consider these limitations more as recommendations and to evaluate the validity of the calculation in relation to the problem at hand if they are exceeded. The provided example graphs for the respective equations and user experience can serve as a guide.

Dimensionless Numbers

Most of the relationships used are empirical equations, with results expressed through dependencies of dimensionless similarity criteria.

Grashofer number Gr = 9.81 * L * β * abs(T - Ts) / ν
Nusselt number Nu = hc * L / λ
Prandtl number Pr = (µ / Rho) / (λ / (Cp * Rho))
Rayleigh number Ra = Gr * Pr
Reynolds number Re = (L * V) / ν

Convective Heat Transfer Coefficient

Generally, the following formula is used:

hc = (Nu * λ) / L

Forced convection

Forced flow in tubes

01a. Flow in tube - circle (D,L): [Tdef = (T+Ts)/2, 0.1<Re<1e7] ... (Strojírenská příručka, Graetz)
hc = (Nu * λ) / D
Nu = (3.65 + (0.0668 * Re * Pr * (D/L)) / (1 + 0.045 * (Re * Pr * (D/L))^(2/3))) * (μ / μs)^0.14 ..... [Re<2300]
Nu = 21 * (Pr * (D/L))^0.33 * (Re/2300)^(LOG(L/D)) ..... [Re*Pr*(D/L)>12, Pr>0.5, L/D>30, 2300<Re<5000]
Nu = 3.66 * (Re/2300)^(2.3 + LOG(Pr) ..... [Re*Pr*(D/L)<12, Pr>0.5, L/D>30, 2300<Re<5000]
Nu = E * (0.023 * Pr^H * Re^0.8) * K ..... [0.5<Ts/Tdef<1 (°K), 1e4<Re<2e6]
Nu = E * (0.023 * Pr^H * Re^0.8) * K ..... [1<Ts/Tdef<3.5 (°K), 1e4<Re<2e6]

Coefficient H
H = 0.4 ..... T<Ts
H = 0.3 ..... T>Ts

Coefficient K
K = 1.27 - 0.27 * (Ts/Tdef) ..... [0.5<Ts/Tdef<1, Ts(°K), T(°K)]
K = (Ts/Tdef)^(-0.55) ..... [1<Ts/Tdef<3.5, Ts(°K), T(°K)]

Coefficient E

Re... L/D ► 1 2 5 10 15 20 30 40 50 1000
1.00E+04 1.65 1.50 1.34 1.23 1.17 1.13 1.07 1.03 1.00 1.00
2.00E+04 1.51 1.40 1.27 1.18 1.13 1.10 1.05 1.02 1.00 1.00
5.00E+04 1.34 1.27 1.18 1.13 1.10 1.08 1.04 1.02 1.00 1.00
1.00E+05 1.28 1.22 1.15 1.10 1.08 1.05 1.03 1.02 1.00 1.00
1.00E+06 1.14 1.11 1.08 1.05 1.04 1.03 1.02 1.01 1.00 1.00
1.00E+12 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

 

01b. Flow in tube - circle (D,L): [Tdef = (T+Ts)/2, 0.1<Re<1e7] ... (Principles of Heat Transfer 7th. edtion)
hc = (Nu * λ) / D
Nu = (3.65 + (0.0668 * Re * Pr * (D/L)) / (1 + 0.045 * (Re * Pr * (D/L))^(2/3))) * (μ / μs)^0.14 ..... [Re<2100]
Nu = 0.023 * Re^0.8 * Pr^H ..... [0.5<Pr<160, 6000<Re<1e7, L/D<60]

Coefficient H
H = 0.4 .... T<Ts
H = 0.3 .... T>Ts

01c. Flow in tube - circle (D,L): [Tdef = (T+Ts)/2, 0.1<Re<1e7] ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / D
Nu = 1.86 * (Re * Pr * (D / L))^(1/3) * (μ / μs)^0.14 ..... [Re<2100]
Nu =0.027 * Re^0.8 * Pr^(1/3) * (μ / μs)^0.14 ..... [0.5 < Pr < 10000, Re>2100]

Re-Nu graphs for Air and Water (T ... [°C], D,Dh,L ... [mm])

Flow inside a non-circular profile

02. Flow in tube - rectangle (a,b) Dh = 2 * a * b / (a + b): [Tdef = (T+Ts)/2, 0.1<Re<1e7] ... (Strojírenská příručka)
03. Flow in tube - square (a) Dh = a: [Tdef = (T+Ts)/2, 0.1<Re<1e7] ...
(Strojírenská příručka)
04. Flow in tube - hexagon (a) Dh = a: [Tdef = (T+Ts)/2, 0.1<Re<1e7] ...
(Strojírenská příručka)
06. Flow in tube - general profile (Ac,P) Dh = 4 * Ac / P: [Tdef = (T+Ts)/2, 0.1<Re<1e7] ...
(Strojírenská příručka)
hc = (Nu * λ) / Dh
Nu = (3.65 + (0.0668 * Re * Pr * (Dh/L)) / (1 + 0.045 * (Re * Pr * (Dh/L))^(2/3))) * (μ / μs)^0.14 .... [Re<2300]
Nu = 0.037*(1 + (Dh/L)^(2/3)) * (Re^0.75 - 180) * Pr^0.42 .... [Re>2300]

05. Flow in tube - intermediate circle (d1,d2) Dh = d1 - d2: [Tdef = (T+Ts)/2, 0.1<Re<1e7] ... (Gnielinski)

hc = (Nu * λ) / Dh

Laminar flow [Re<2300] by approximation from the table:

Diameter ratio NuL1 NuL2
d2/d1 (inside) (outside)
0.00 (tube) - 4.36
0.05 17.46 4.79
0.1 11.56 4.86
0.25 8.24 5.1
0.5 6.49 5.47
1.00 (planar slot) 5.39 5.39

 

Turbulent flow [Re>4000]:

For the inner circle
NuT1=(0.86*(y)^(-0.16)) * NuS1

For the outer circle
NuT2=(1 - ((1 - 0.86*(y)^0.16) / (3 * (y)))) * NuS2

y = d2 / d1 ... Ratio of diameters

NuS = ((f / 8) * (Re - 1000) * Pr) / (1 + 12.7 * (f / 8)^0.5 * (Pr^(2/3) - 1))

f = (1.82 * log(Re) - 1.64)^(-2)

Flow in the transition region (2300<Re<4000):
Linear interpolation from NuL and NuT
NuP = (1 - (Re - 2300)/1700) * NuL + ((Re - 2300)/1700) * NuT

Flow across a tube - 07

fcoeff ... Oblique tube wrapping

φ  10° 20° 30° 40° 50° 60° 70°
fcoeff 1.00 1.00 0.99 0.95 0.86 0.75 0.63 0.50

 

07a. Flow across a tube - cylinder (D): [Tdef = (T+Ts)/2, 0.5<Pr<1e3, 0.4<Re<4e5] ... (Strojírenská příručka)
hc = (Nu * λ) / D * fcoeff
Nu =1.11 * K * Re^m * Pr^0.31
Nu =1.11 * K * Re^m * Pr^0.31 * (0.785 * (Ts/T)^(m/4) ..... for Gas

Re K m
0.4<Re<4 0.891 0.33
4<Re<40 0.821 0.385
40<Re<4e3 0.615 0.466
4e3<Re<4e4 0.174 0.618
4e4<Re<4e5 0.0239 0.805

 

07b. Flow across a tube - cylinder (D): [Tdef = T, 0.5<Pr<1e3, 0<Re<1e6] ... (Principles of Heat Transfer 7th. edtion)
hc = (Nu * λ) / D * fcoeff
Nu =C * Re^m * Pr^n * (Pr/Prs)^0.25
n = 0.37 [Pr<10]
n= 0.36 [Pr>10]

Re C m
Re<40 0.75 0.4
40<Re<1e3 0.51 0.5
1e3<Re<2e5 0.26 0.6
2e5<Re<1e6 0.076 0.7

 

07c. Flow across a tube - cylinder (D): [Tdef = (T+Ts)/2, 0.5<Pr<1e3, 0.04<Re<4e5] ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / D * fcoeff
Nu = C * Re^m * Pr^0.3333

Re C m
0.04<Re<4 0.989 0.33
4<Re<40 0.911 0.385
40<Re<4e3 0.683 0.466
4e3<Re<4e4 0.193 0.618
4e4<Re<4e5 0.027 0.805


Re-Nu graphs for Air and Water (Temp in °C, Dimensions in mm)

Flow across the profile - 08-11

fcoeff ... Oblique tube wrapping

φ  10° 20° 30° 40° 50° 60° 70°
fcoeff 1.00 1.00 0.99 0.95 0.86 0.75 0.63 0.50

 

08a. Flow across a tube - square (a): [Tdef = (T+Ts)/2,  5e3<Re<1e5, 0.5<Pr<1e3, 20<T<1000C] ... (Strojírenská příručka)
Dh =4 * a / 3.14
Re = (Dh * v) / KinVis
hc = (Nu * λ) / Dh * fcoeff
Nu =1.11 * 0.0921 * Re^0.675 * Pr^0.31
Nu =1.11 * 0.0921 * Re^0.675 * Pr^0.31 * (0.785 * (Ts/T)^(0.675/4) ..... for Gas

08b. Flow across a tube - square (a): [Tdef = T,  2.5e3<Re<1e5, 0.6<Pr<0.85] ...  (Principles of Heat Transfer 7th. edtion)
Dh = a
Re =(a * v) / KinVis
hc = (Nu * λ) / a * fcoeff
Nu = 0.16 * Re^0.699 ... [2.5e3<Re<8e3]
Nu = 0.092 * Re^0.675 ... [5e3<Re<1e5]

08c. Flow across a tube - rectangle (a,b): [Tdef = (T+Ts)/2,  2.5e3<Re<1e5, 0.5<Pr<1e3, 0.5<a/b<1] ...  (Principles of Heat Transfer 7th. edtion)
Dh =2 * (a + b) / 3.14
Re = (Dh * v) / KinVis
hc = (Nu * λ) / a * fcoeff
Nu = 0.104 * Pr^0.35 * Re^0.675 ..... [a/b=1]
Nu = 0.264 * Pr^0.35 * Re^0.66  ...... [a/b=0.5]

Re-Nu-hc graphs for Air and Water (Temp in °C, Dimensions in mm)

09a. Flow across a tube - square (a): [Tdef = (T+Ts)/2,  5e3<Re<1e5, 0.5<Pr<1e3, 20<T<1000C] ... (Strojírenská příručka)
Dh =4 * a / 3.14
Re = (Dh * v) / KinVis
hc = (Nu * λ) / Dh * fcoeff
Nu =1.11 * 0.222 * Re^0.588 * Pr^0.31
Nu =1.11 * 0.222 * Re^0.588 * Pr^0.31 * (0.785 * (Ts/T)^(0.588/4) ..... for Gas

09b. Flow across a tube - square (a): [Tdef = T,  2.5e3<Re<1e5, 0.6<Pr<0.85] ...  (Principles of Heat Transfer 7th. edtion)
x = (2 * a^2)^0.5
Re =(x * v) / KinVis
hc = (Nu * λ) / x * fcoeff
Nu = 0.261* Re^0.624 ... [2.5e3<Re<7.5e3]
Nu = 0.222 * Re^0.588 ... [5e3<Re<1e5]

10a. Flow across a tube - hexagon (a): [Tdef = (T+Ts)/2,  5e3<Re<1e5, 0.5<Pr<1e3, 20<T<1000C] ... (Strojírenská příručka)
Dh =6 * a / (3^0.5) / 3.14
Re = (Dh * v) / KinVis
hc = (Nu * λ) / Dh * fcoeff
Nu =1.11 * 0.138 * Re^0.638 * Pr^0.31
Nu =1.11 * 0.138 * Re^0.638 * Pr^0.31 * (0.785 * (Ts/T)^(0.638/4) ..... for Gas

10b. Flow across a tube - hexagon (a): [Tdef = (T+Ts)/2,  5e3<Re<1e5, 0.6<Pr<0.85] ... (Principles of Heat Transfer 7th. edtion)
Re =(a * v) / KinVis
hc = (Nu * λ) / a * fcoeff
Nu = 0.138 * Re^0.638

11a. Flow across a tube - hexagon (a): [Tdef = (T+Ts)/2,  5e3<Re<1.95e4, 0.5<Pr<1e3, 20<T<1000C] ... (Strojírenská příručka)
Dh =6 * a / (3^0.5) / 3.14
Re = (Dh * v) / KinVis
hc = (Nu * λ) / Dh * fcoeff
Nu =1.11 * 0.144 * Re^0.638 * Pr^0.31
Nu =1.11 * 0.144 * Re^0.638 * Pr^0.31 * (0.785 * (Ts/T)^(0.638/4) ..... for Gas

11b. Flow across a tube - hexagon (a): [Tdef = (T+Ts)/2,  5e3<Re<1e5, , 0.6<Pr<0.85] ... (Principles of Heat Transfer 7th. edtion)
x = 2 * a / (3^0.5)
Re =(x * v) / KinVis
hc = (Nu * λ) / x * fcoeff
Nu = 0.144 * Re^0.638 ... [5e3<Re<1.95e4]
Nu = 0.035 * Re^0.782 ... [1.95e4<Re<1e5]

12. Flow across a sphere (D): [Tdef = T, 3.5<Re<2e5, 0.7<Pr<380]  ... (Principles of Heat Transfer 7th. edtion)
hc = (Nu * λ) / D * fcoeff
Nu =2 + (0.4 * Re^0.5 + 0.06 * Re^(0.67)) * Pr^0.4 * (μ / μs)^0.25 ... [3.5<Re<76000]
Nu =2 + (Re / 4 + 0.0003 *Re2^1.6)^0.5 ... [76000<Re<2e5]

13. Flow across a plate φ=90° (a): [Tdef = (T+Ts)/2,  Re<1e7, 0.6<Pr<60] ... (Heat Transfer Applications for the Practicing Engineer)
Re =(a * v) / KinVis
hc = (Nu * λ) / a * fcoeff
Nu = 0.644 * Re^0.5 * Pr^0.333 ... [Re<5e5, 0.6<Pr<50]
Nu = 0.037 * Re^0.8 * Pr^0.333 ... [5e5<Re<1e7, 0.6<Pr<60]

Flow across Tube Banks - A - B

A. Flow across Tube Banks (D, ST, SL, n): [Tdef = (T+Ts)/2, 0.7<Pr<500, 10<Re<200000] ... (Principles of Heat Transfer 7th. edtion)
hc = (Nu * λ) / D * A
Nu = 0.8 * Re^0.4 * Pr^0.36 * (Pr/Prs)^0.25 [10<Re<1000]
Nu = 0.27 * Re^0.63 * Pr^0.36 * (Pr/Prs)^0.25 [1000<Re<2e5, ST/SL>0.7]
Nu = 0.021 * Re^0.84 * Pr^0.36 * (Pr/Prs)^0.25 [2e5<Re]

n

1

2

3

4

5

6

7

8

9

10

Coeff A

0.68

0.75

0.83

0.89

0.92

0.95

0.97

0.98

0.99

1.00

Coeff B

0.64

0.80

0.87

0.90

0.92

0.94

0.96

0.98

0.99

1.00

B. Flow across Tube Banks (D, ST, SL, n): [Tdef = (T+Ts)/2, 0.7<Pr<500, 10<Re<200000] ... (Principles of Heat Transfer 7th. edtion)
hc = (Nu * λ) / D * B
Nu = 0.9 * Re^0.4 * Pr^0.36 * (Pr/Prs)^0.25 [10<Re<1000]
Nu = 0.35 * (ST/SL)^0.2 * Re^0.6 * Pr^0.36 * (Pr/Prs)^0.25 [(ST/SL)<2, 1000<Re<2e5]
Nu = 0.4 * Re^0.6 * Pr^0.36 * (Pr/Prs)^0.25 [(ST/SL)>2, 1000<Re<2e5]
Nu = 0.022 * Re^0.84 * Pr^0.36 * (Pr/Prs)^0.25 [Pr>1, 2e5<Re]
Nu = 0.019 * Re^0.84 [Pr=0.7, 2e5<Re]

Free convection

14-15. Vertical plate or cylinder (L): [Tdef = (T+Ts)/2, 1e3 < Ra < 1e13] ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / L
Nu = 0.59 * Ra^0.25 [1e4<Ra<1e9]
Nu = 0.10 * Ra^0.333 [1e9<Ra<1e13]

16. Tilted plate (L): [0°<φ<89.9°, Tdef = (T+Ts)/2,  1e3 < Ra < 1e13] ... (Principles of Heat Transfer 7th. edtion)
hc = (Nu * λ) / L
Nu = 0.59 * (Ra*cos(φ))^0.25 [1e4<Ra<1e9]
Nu = 0.10 * (Ra*cos(φ))^0.333 [1e9<Ra<1e13]

17. Plate - upper surface (smaller of the AxB dimensions): [Tdef = (T+Ts)/2, 2e4 < Ra < 1e11] ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / L
Ts > T
Nu = 0.54 * Ra^0.25 [2e4 < Ra < 8e6]
Nu = 0.15 * Ra^0.333 [8e6 < Ra < 1e11]
Ts < T
Nu = 0.58 * Ra^0.2 [8e6 < Ra < 1e11]

17. Plate - bottom surface (smaller of the AxB dimensions): [Tdef = (T+Ts)/2, 2e4 < Ra < 1e11] ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / L
Ts < T
Nu = 0.54 * Ra^0.25 [2e4 < Ra < 8e6]
Nu = 0.15 * Ra^0.333 [8e6 < Ra < 1e11]
Ts > T
Nu = 0.58 * Ra^0.2 [8e6 < Ra < 1e11]

18. Horizontal cylinder (D): [Tdef = (T+Ts)/2, 1e-5 < Ra < 1e12] ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / D
Nu = 0.4 * Ra^0 [0 < Ra < 1e-5]
Nu = 0.85 * Ra^0.188 [1e-5 < Ra < 1e4]
Nu = 0.53 * Ra^0.25 [1e4 < Ra < 1e9]
Nu = 0.13 * Ra^0.333 [1e9 < Ra < 1e12]

19. Sphere (D): [Tdef = (T+Ts)/2, 1e-5 < Ra < 1e12]  ... (Heat Transfer Applications for the Practicing Engineer)
hc = (Nu * λ) / D
Nu1=0.6 * Ra^0.25
Nu2=2 + (0.589 * Ra^0.25) / (1 + (0.469 / Gr^(9/16)))^(4/9)
Nu=(Nu1 + Nu2) / 2

Finning

Finning is used to increase heat transfer (by increasing the heat exchange surface area) in various applications such as computer heat sinks, heating systems, and heat exchangers.
The simplest (and approximate) calculation method only considers the total surface area of the finned surface and the heat transfer coefficient hc referenced to the unfinned surface.

The equations used in this calculation also account for other parameters, such as fin shape and dimensions.

The calculation of finning yields the total heat exchange surface area At and the overall fin efficiency ηof.
The modified equation for calculating the specific convective heat flux qc′ is:

qc' = hc * (T - Ts) * ηof

And for calculating the total convective heat flux Qc, the equation is:

Qc = qc' * At

The fin shapes and flow conditions around the fins addressed in this application are described below.

Equations Used

1A) Straight fins - rectangular
Af = 2 * hfc * L [m²]
hfc = hf + (t/2) [m]
Ap = t * hf [m²]

1B) Straight fins - triangular
Af = 2 * L * (hf^2 + (t/2)^2)^0.5 [m²]
Ap = (t /2) * hf

2A) Circular fins - rectangular
Af = (3.1416 * (D/2 + hfc)^2 - 3.1416 * (D/2)^2) * 2
hfc = hf + (t/2) [m]
Ap = t * hf [m²]

2B) Circular fins - triangular
Af = (3.1416 * (D/2 + hfc)^2 - 3.1416 * (D/2)^2) * 2
hfc = (hf^2 + (t / 2.3)^2)^0.5)
Ap = (t /2) * hf

Af ... Fin area
hf ... Fin height
hfc ... Corrected fin height
Ap ... Fin cross-sectional area

Notice: The fin area "Af" for non-circular tubes (2) is solved by approximation, and the error in the heat exchange surface area calculation is less than 1%.
Fin parameters 3 and 4 are calculated in the same way as cases 1A and 1B.

Fin Efficiency Graphs

The x-coordinate of the graph is a dimensionless value:
x = hfc^(3/2) * (hc / (Lambda * Ap))^(1/2)

hc ... Heat transfer coefficient [W/m²/K]
Lambda ... Fin material thermal conductivity [W/(m.K)]

The y-coordinate of the graph is the fin efficiency ηf
ηf  ... Fin efficiency

Efficiency of straight fins of rectangular, triangular, and parabolic profiles.

Efficiency of annular fins of constant thickness t.

Individual curves relate to the radius ratio r2c/r1.

Overall Fin Efficiency ηof

ηof = (1 - (n * Af) / At * (1 - ηf))

Where:
n ... Number of fins
Af ... Fin area
At ... Total area
ηf ... Fin efficiency

Radiation Heat Transfer

Radiant energy is transferred via electromagnetic radiation at various wavelengths. The topic of radiation heat transfer can be quite complex, so this document focuses only on fundamental problems commonly encountered in mechanical engineering practice.

Formulas presented use the notation shown in the accompanying figures.

Radiation Heat Transfer Coefficient to Space, hr [W/m²/K]

hr = ɛ * δ0 * (Ts^4 - Tsky^4) / (Ts - Tsky)

Where:
ε ... Wall emissivity [0...1]
δ0 ... Stefan-Boltzmann constant, δ0=δ0 = 5.67e-8 [W/m²/K⁴]
Ts ... Wall temperature [°K]
Tsky ... Space temperature [°K]

A. Radiation to Space, Heat Transfer Rate, Q1->∞ [W]

Q1 = ε1 * δ0 * A1 * (T1K^4 - Tsky^4)

Where:
ε1 ... Wall emissivity [0...1]
δ0 ... Stefan-Boltzmann constant, δ0=δ0 = 5.67e-8 [W/m²/K⁴]
Tsky ... Space temperature [°K]
T1K ... Wall temperature [°K]

A. Radiation to Space, Heat Flux q1->∞ [W/m²]

q1 = Q1 / A1

A1 ... Wall area [m²]

B. Two Parallel Surfaces, Heat Transfer Rate, Q1->2 [W]

Q12 = (δ0 * A1 * (T1K^4 - T2K^4)) / (1/ε1 + A1/A2 * (1/ε2 - 1))

Where:
ε1 ... Emissivity of wall 1 [0...1]
ε2 ... Emissivity of wall 2 [0...1]
A1 ... Area of wall 1 [m²]
A2 ... Area of wall 2 [m²]
T1K ... Temperature of wall 1 [°K]
T2K ... Temperature of wall 2 [°K]

B. Two Parallel Surfaces, Heat Flux, q1->2 [W/m²]

q12 = Q12 / A1

A1 ... Area of wall 1 [m²]

C. Two Parallel Surfaces with One Shielding Foil, Heat Transfer Rate, Q1->2 [W]

Q12 =(δ0 * (T1K^4 - T2K^4)) / ((1 - ε1) / (ε1 * A1) + (1 - ε3) / (ε3 * Ax) + (1 - ε4) / (ε4 * Ax) + (1 - ε2) / (ε2 * A2))

Where:
ε3 ... Emissivity of shielding foil x [0...1]
ε4 ... Emissivity of shielding foil x [0...1]
Ax ... Area of shielding foil x [m²]

C. Two Parallel Surfaces with One Shielding Foil, Heat Flux, q1->2 [W/m²]

q12 = Q12 / A1

A1 ... Area of wall 1 [m²]

C. Temperature of Shielding Foil x, Tx [°K]

Tx = ((R1 * T2K^4 + R2 * T1K^4) / (R1 + R2))^0.25

Where:
R1 ... Resistance between 1 and x
R2 ... Resistance between x and 2

R1 = (1 - ε1) / (ε1 * A1) + (1-ε3) / (ε3 * Ax)
R2 = (1 - ε4) / (ε4 * Ax) + (1 - ε2) / (ε2 * A2)

D. Two Parallel Surfaces with Two Shielding Foils, Heat Transfer Rate, Q1->2 [W]

Q12 = (δ0 * (T1K^4 - T2K^4)) / Rsum

Rsum = R1 + R2 + R3

R1 = (1 - ε1) / (ε1 * A1) + (1 - ε3) / (ε3 * Ax)
R2 = (1 - ε4) / (ε4 * Ax) + (1 - ε5) / (ε5 * Ay)
R3 =(1 - ε6) / (ε6 * Ay) + (1 - ε2) / (ε2 * A2)

R1 ... Resistance between 1 and x
R2 ... Resistance between x and y
R3 ... Resistance between y and 2

D. Two Parallel Surfaces with Two Shielding Foils, Heat Flux, q1->2 [W/m²]

q12 = Q12 / A1

A1 ... Area of wall 1 [m²]

D. Temperature of Shielding Foils x, y [°K]

Tx = (T1K^4 - Q12 * R1 / δ0)^0.25
Ty = (T2K^4 + Q12 * R3 / δ0)^0.25

Composite Heat Flux Calculation Through a Wall (Conduction, Convection, Radiation)

Calculating the composite heat flux is not straightforward or directly solvable. The heat flux depends on a variety of parameters (temperatures, fluid properties, wall material, geometry, etc.) that change with the wall's temperature.

Iteration 1 (Background Calculation)

To determine the wall temperatures Ts1 and Ts2, the heat flux equation is applied using the specified fluid and wall parameters. The temperatures Ts1 and Ts2 are progressively refined to satisfy the following equations:
Ts2 = Ts1 - q1 * Rwall;  Q1 =  -Q2

Q1 = (qi1 + qr1 + qc1) * A1
Q2 = (qi2 + qr2 + qc2) * A2

Q1 ... Total heat flux on the left side [W]
Q2 ... Total heat flux on the right side [W]

The following relationships (refer to previous sections) are used to calculate the heat flux q:
qc = hc * (T - Ts) ... f (T, Ts, p, Rho, μ, Cp, λ.....)
qr = hr * (T - Ts) ... f (T, Ts,  ε.....)
qi ... input parameter - direct irradiation (sun, external heat....)

Iteration 2 (On-Demand Calculation)

Solving for wall temperatures Ts1 and Ts2 will, of course, change the values of hc1, hc2, hr1, and hr2. Therefore, a second iteration can be initiated manually, where new hc1 and hc2 values are used repeatedly to further refine the results.

Iteration 1 Procedure

Solution of the Ts1 and Ts2:

First estimate (n=1):
Ts1K[°K] = 100 * (ABS((T1K / 100)^4 - qi1 / c0'))^0.25
Ts2K[°K] = Ts1K - q1 * Rwall
qc1[W/m²] = (T1K - Ts1K) * hc1 * FinEff1
qc2[W/m²] = (Ts2K - T2K) * hc2 * FinEff2
qr1[W/m²] = (Tsky1 - Ts1K) * hr1
qr2[W/m²] = (Ts2K - Tsky2) * hr2
q1[W/m²] = qi1 + qc1 + qr1
q2[W/m²] = qi2 + qc2 + qr2
ΔQ[W]  = Q1 - Q2 = (q1 * A1 - q2 * A2) / A2
ΔTs2 =IF(ABS(ΔQ) > 1;(ΔQ/ABS(ΔQ)*(ABS(ΔQ)^0.5));ΔQ/2)

Aproximation (100 steps, half interval method, n = 2...100)
Ts1K(n) = Ts1K(n-1) + ΔTs2(n-1)
Ts2K(n) = Ts1K(n) - q1 * Rwall
qc1(n) = (T1K - Ts1K(n)) * hc1 * FinEff1
qc2(n) = (Ts2K(n) - T2K) * hc2 * FinEff2
qr1 = (Tsky1 - Ts1K(n)) * hr1
qr2 = (Ts2K(n) - Tsky2) * hr2
qw(n) = 1 / Rwall * (Ts2K(n) - Ts1K(n))
q1(n) = qi1 + qc1(n) + qr1(n)
q2(n) = qi2 + qc2(n) + qr2(n)
ΔQ(n) = Q1(n) - Q2(n) = (q1(n) * A1 - q2(n) * A2) / A2
ΔTs2(n) = IF(ΔQ(n-1)*ΔQ(n) < 0; ΔTs2(n-1)/-2; ΔTs2(n-1))

Where:
c0′=δ0 * 1e8 = 5.67
δ0=5.67e-8 ... Stefan-Boltzmann constant [W/m²/K⁴]
Rwall ... Wall thermal resistance [m²K/W]
Tsky ... Ambient space temperature [°K]
FinEff ... Fin efficiency [0 ... 1]

Longitudinal Temperature Change in Piping (ISO 12241)

To accurately determine the longitudinal temperature change in a pipe with flowing fluid (liquid, gas), the following equation applies:

Temperature Gradient dTL

dTL = ABS(T1in - T2) * EXP(-Alpha * L)

T1in ... Inlet fluid temperature [°C]
T2 ... Ambient temperature [°C]
L ... Distance from inlet [m] 

Alpha = U / (m' * Cp)

U ... Linear heat transfer coefficient [W/m/K]
m′ ... Mass flow rate of fluid [kg/s]
Cp ... Specific heat capacity of fluid [J/kg/K]
 

T1out = T2 + dTL ... (T1in>T2)
T1out = T2 - dTL .... (T1in<T2)

T1out ... Outlet temperature (temperature at distance L from inlet) [°C]

Power / Heat Load

Pw = -m' * Cp * (T1in - T1out) [W]

Temperature Change and Cooling Time in Pipes, Vessels, and Tanks (ISO 12241)

Cooling time calculations do not account for phase changes of the substance.

Heat Flux Phi [W]

Phi = U * A * (1Ts - T2)

U ... Overall heat transfer coefficient [W/m²/K]
A ... Internal surface area of pipe, tank [m²]
T1s ... Initial medium temperature inside [°C]
T2 ... Ambient temperature [°C]
 

Cooling / Heating Time [s]

Time = ((T1s - T2) * m * Cp * LN((T1s - T2) / (T1e - T2)) / Phi

m ... Mass of fluid [kg]
Cp ... Specific heat capacity of fluid [J/kg/K]
T1e ... Final medium temperature inside [°C]

Heat Exchangers

Basic types of the heat exchangers
- Parallel flow heat exchanger
- Counterflow heat exchanger

Derived Types of Heat Exchangers

Heat Flow Q1,Q2 [W]

Q1 = m1' * Cp1 * dT1
Q2 = m2' * Cp2 * dT2

Where:
m1', m2' ... Mass flow rate [kg/s]
Cp1,Cp2 ... Specific heat capacity [J/(kg·K)]
ΔT1,ΔT2 ... Temperature difference [°C]

Note: Heat flow Q1 must equal −Q2.

Parallel flow heat exchanger.
Counterflow heat exchanger.

Temperature Difference dT1, dT2 [°C]

dT1 = T1Kout - T1Kin [°C]
dT2 = T2Kout - T2Kin [°C]

Logarithmic Mean Temperature Difference (LMTD) ΔT′ [°C]

Parallel Flow A: ΔTS' = ((T1Kin - T2Kin) - (T1Kout - T2Kout)) / (LN((T1Kin - T2Kin) / (T1Kout - T2Kout)))
Counterflow B: ΔTP' = ((T1Kin - T2Kout) - (T1Kout - T2Kin)) / (LN((T1Kin - T2Kout) / (T1Kout - T2Kin)))
Type C-H Exchanger: ΔTX' = ΔTP' * Epsilon

T1Kin, T2Kin ... Inlet fluid temperature [°K]
T1Kout, T2Kout ... Outlet fluid temperature [°K]
Epsilon ... Correction factor for the logarithmic mean temperature difference [0.5 - 1.0]

Correction Factor for Logarithmic Mean Temperature Difference Epsilon [~]

The correction factor is approximated from tables using linear interpolation for C-H type exchangers.

The heat capacity ratio R
R = (T1Kin - T1Kout) / (T2Kout - T2Kin)

Temperature Effectiveness P
P = (T2Kout - T2Kin) / (T1Kin - T2Kin)

Corresponding charts for Epsilon for various exchanger types are available in the cited literature.

Example chart (table approximation) for Type F exchanger: (Xaxis ... P, Yaxis ... Epsilon) For P=0.7, R=0.8 => Epsilon=0.85

Calculation of Heat Transfer Area A [m²]

A = ABS(Q1 / (Upl * ΔT'))

Where:
Q1,Q2 ... Heat flow [W], condition: Q1=−Q2
ΔT′ ... Logarithmic Mean Temperature Difference (ΔTS′, ΔTP′, ΔTX′) [°C]
Upl ... Overall heat transfer coefficient - flat plate [W/m²/K]

Calculation of Pipe Length L [m]

L = ABS(Q1 / (Ucyl * ΔT'))

Where:
Q1,Q2 ... Heat flow [W], condition: Q1=−Q2
ΔT′ ... Logarithmic Mean Temperature Difference (ΔTS′,ΔTP′,ΔTX′) [°C]
Ucyl ... Overall heat transfer coefficient - cylindrical wall [W/m/K]

Calculation of Outlet Temperature based on Heat Transfer Area Tout [°C]

Parallel Flow A: T1Out = T1in - Theta1S
Counterflow B: T1Out = T1in - Theta1P
Type C-H Exchanger: T1Out = T1in - Theta1X

Parallel Flow A: T2Out = T2in + Theta2S
Counterflow B: T2Out = T2in + Theta2P
Type C-H Exchanger: T2Out = T2in - Theta2X

Theta1S = (T1Kin - T2Kin) * FiS
Theta1P = (T1Kin - T2Kin) * FiP
Theta1X = (T1Kin - T2Kin) * FiX

Theta2S = C1 / C2 * Theta1S
Theta2P = C1 / C2 * Theta1P
Theta2X = C1 / C2 * Theta1X

Flow stream heat capacity rate C1,C2 [W/K]

C1 = m1' * Cp1
C2 = m2' * Cp2

Characteristic Functions FiS,FiP,FiX

Parallel Flow A: FiS = (1 - EXP(-U * OmegaS * LA)) / (1 + C1/C2)
Counterflow B: FiP = (1 - EXP(-U * OmegaP * LA)) / (1 - C1/C2 * EXP(-U * OmegaP * LA))
Type C-H Exchanger: FiX = (1 - EXP(-U * OmegaX * LA)) / (1 - C1/C2 * EXP(-U * OmegaX * LA))

LA = Areq / (1 / Epsilon)

Where:
Areq ... Specified area for which outlet temperature is to be determined [m²]
Epsilon ... Correction factor for the logarithmic mean temperature difference (Type C-G Exchanger) [0.5 - 1.0]
U ... Overall heat transfer coefficient - flat plate [W/m²/K]

Capacity Functions OmegaS, OmegaP, OmegaX

Parallel Flow A: OmegaS = 1/C1 + 1/C2
Counterflow B: OmegaP =1/C1 - 1/C2
Type C-H Exchanger: OmegaX =1/C1 - 1/C2

Fouling Factor Rf [m²·K/W]

Rf = 1/Ud - 1/Uc

Overall Heat Transfer Coefficient for Fouled Surface Ud [W/m²/K]

Ud = 1/ (Rf + 1/Uc)
Rf … Fouling factor [m²K/W]
Uc … Overall heat transfer coefficient for clean surface [W/m²/K]

Solar Radiation

Many engineering structures are exposed to solar radiation. This calculation determines the solar heat flux per unit area for specified conditions (surface orientation, date, hour, altitude, pollution) and the total daily energy input.

Tip: This calculation can also serve as a useful guideline for the design and verification of solar energy systems.

Used Relationships

Angles:

Solar Declination (δ)

δ = 23.45 * SIN((360 * (284 + nn) / 365) * PI()/180)
nn ... Sequential day of the year (1-365)

Solar Elevation (Angle above Horizon) φ

φ = ASIN((SIN(Latitude*PI()/180) * SIN(δ*PI()/180)) + (COS(Latitude*PI()/180) * COS(δ*PI()/180) * COS(15*PI()/180*(HH-12))))*180/PI()

Latitude ... Geographic Latitude [deg]
HH ... Hour [0-24]

Azimuth of the sun γs

γs = ASIN(COS(δ*PI()/180) / COS(φ*PI()/180) * SIN(Tau*PI()/180))*180/PI()

Tau = 15 * (HH-12) ... Solar hour angle [deg] (morning (-), afternoon (+))

Angle between Sun and Surface Normal θ

θ = ACOS((SIN(φ*PI()/180) * COS(β*PI()/180) + COS(φ*PI()/180) * SIN(β*PI()/180) * COS((γs - γ)*PI()/180)))*180/PI()

β ... Surface tilt angle (0-90) [deg]
γ ... Surface azimuth angle (+-180) [deg]

Radiation Power:

Solar Irradiance (Solar Constant) Qon

Qon = SolarConst * (1 + 0.033 * COS((360*nn/365)*PI()/180))

The solar radiant flux outside the atmosphere varies by ±3.3% throughout the year (due to Earth-Sun distance).
SolarConst ... Solar Constant (mean value 1367 W/m²)

Normal Beam Solar Radiation Qbn

Qbn = Qon * EXP( -(Zcoeff / EpsilonCoeff))

Zcoeff ... Atmospheric pollution coefficient (1.5 -6)

EpsilonCoeff = (9.38076 * (SIN(φ*PI()/180) + (0.003 + SIN(φ*PI()/180)^2)^0.5)) / (2.0015 * (1-Lv*10^-4))+0.91018
Lv ... Altitude [m]

Beam Radiation on Defined Surface QbT

QbT = Qbn * COS(θ*PI()/180)

Diffuse Radiation on Horizontal Surface Qd

Qd = 0.33 * (Qon - Qbn) * SIN(φ*PI()/180)

Diffuse Radiation on Defined Surface QdT

QdT = ((1+COS(β*PI()/180))/2) * Qd

Reflected Solar Radiation on Given Surface QrT

QrT = Rhog * ((1 - COS(β*PI()/180))/2) * (Qb + Qd)

Qb = QbT * SIN(φ*PI()/180) / COS(θ*PI()/180)
Rhog ... Ratio of reflected to incident solar radiant flux density (0-1).

Total Solar Irradiance (Per Unit Area) QT'

QT' = QbT + QdT + QrT

Total Solar Irradiance QT

QT = As * QT'

As ... Total irradiated area

Surface Output Power Q,Q'

Q = QT * Efficiency / 100

Efficiency ... Conversion efficiency of solar radiation to usable energy (0-100).

Daily Surface Output Power Pw (Integration)

To calculate Pw, the value of Q is determined every 30 minutes from t=0-24h. These values are then summed to obtain the total Pw

Pw = Sum (Q(t) * 0.5) [t=0-24]

Calculation Procedure:

The calculations provided here cover frequently encountered problems in the field of thermomechanics. As these problems are only loosely related, there's no universal procedure outlined. Procedures vary based on the specific problem. If your task falls within the scope of the problems addressed, we recommend reviewing the examples provided in the help documentation. For each calculation type, several typical examples are usually included to familiarize you with the specific procedure.

Calculation units, units conversion [1.0]

In this paragraph you set the calculation units.

1.1 Calculation units

Select the desired system of calculation units in the list box. After switching over the units, all values will be changed immediately.

1.2 Units conversion

Type the value you want to convert into the input box on the left. Select source units and target units on the right.

Energy: Temperature change, phase change, fuel heating value [2.0]

This section covers basic energy calculations, including heating, cooling, phase change, and combustion. Unless otherwise specified, the coefficients in the tables are provided for a temperature of 20 C and a pressure of 0.1 MPa.

Note: From this perspective, the calculations should be considered simplified. The calculations do not validate for illogical input data.

2.1 Energy for temperature change for various materials

Energy must be added or removed to heat or cool a substance.

2.2 Material group

Select the material group. The pointer in the material table (next line) will be set to the first material of the corresponding type.

2.3 Material

Select the material.

2.4 Density, Thermal conductivity

These are informational values and do not affect the calculation.

2.5 Specific heat capacity

The value of Cp for the selected material is shown in the green field. You can input your own value by unchecking the button.

2.6 Mass of medium

Enter the mass of the material being heated or cooled. The switch on the right determines which value should be calculated.

2.7 Temperature change

Enter the temperature change.

Note: The calculation does not validate whether the temperature change is sensible.

2.8 Energy

The energy expended for the temperature change.

2.10 Energy for phase change for various materials

Energy must be added or removed during a phase change (solid → liquid → gas).

Note: The calculation does not address exceptions like sublimation, etc.

2.11 Material

Select the material. The melting temperature [TM] and boiling temperature [TB] are indicated in square brackets.

2.16 Specific heat capacity of melting and boiling

The values for CpM and CpB of the material selected from the list are in the green field. You can input your own values by unchecking the button.

2.17 Mass of medium

Enter the mass of the medium. If the checkbox is selected, the value from the previous calculation will be used.

2.18 Energy

The energy expended or gained during the phase change.

2.20 Heat of combustion, Fuel heating value (S-solid, L-liquid, G-gas)

Heat of Combustion
(Higher Heating Value - HHV) is the amount of heat released during the isobaric combustion of 1 mole of a compound in gaseous oxygen to final oxidation products. It's assumed that the water released by combustion condenses, and the chemical reaction energy doesn't need to be reduced by its latent heat.

Heating Value
(Lower Heating Value - LHV) assumes water is in a gaseous state at the end of the reaction.
Therefore, the HHV value is always greater than or equal to the LHV value. Equality occurs when no water is formed during combustion.

2.21 Fuel selection

Select the combusted material from the list.

2.23 Heating value (Low Heating Value)

For the Lower Heating Value (LHV), water is assumed to be in a gaseous state at the end of the reaction.

2.24 Heat of combustion (Higher Heating Value )

The Heat of Combustion (HHV) value is accurate for the combustion of defined compounds (H2, CH4O, etc.). For fuels containing various mixtures (coal, petroleum products, natural gas, etc.), typical values may be lower or higher than the tabulated value. The estimated deviation from tabulated values is indicated in the green field. You can input your own HHV value by unchecking the button.

2.25 Mass of burned fuel

Enter the mass of the combusted material.

2.26 Combustion efficiency

Combustion efficiency indicates how much energy from the fuel is transferred to the heat transfer medium.

Gas boilers:
Condensing boilers: up to 98%
Low-temperature boilers: up to 89%
Conventional boilers: up to 84%

Solid fuel boilers:
Wood or wood pellet gasification boilers: up to 92%
Automatic coal boilers: 80% to 90%
Coal and other solid fuel boilers: over 70%

2.27 Energy

The energy gained from fuel combustion.

Periodic table of elements, ideal gas state and state change, thermodynamic system [3.0]

This section covers the periodic table of elements, calculation of molar mass and Poisson's constant for elements, compounds, and their mixtures. The second part calculates the state and state change of an ideal gas (pV=mrT).

3.2 Summary chemical formula

Enter the chemical formula of the compound. After pressing the ">>" button, the formula is broken down into individual elements and the corresponding list is populated below. If you want to calculate a mixture of compounds, separate them with a "+" sign. When reading the formula, the sequential number of the compound (element) in the mixture is added in the last column of the table.


Compound Examples: h2so4, H2O, cO2, C4H10O, C2H3ClO2
Mixture Examples:
Air: N2+O2+Ar+CO2
Alcohol(40%)+Water(60%): C2H5OH+H2O
The buttons "1-20", "21-40"... populate the table with the corresponding elements.

Note: The program cannot recognize different types of notation using parentheses and subscripts (functional formulas).
Formulas can be entered using both lowercase and uppercase letters and numbers. Valid characters are "a..z, A..Z, 0..9".
Tip: If a compound matches an element's name, use a number after each character.
Example: Co = Cobalt, C1O1 = Carbon Monoxide.

3.3 Elements table

The parameters of the selected element from the list are displayed on the respective row.
The "Clear" button clears rows 2-20.

Tip: An element can be easily selected by entering its symbol in the previous row.

Symbol

Element symbol.

Number

Number of atoms.

At.mass

Atomic mass.

Mol.mass

Molar mass.

Density

Element density.

Spec.Heat

Specific heat capacity.

Spec.HeatM

Specific heat of fusion (heat of fusion).

Spec.HeatB

Specific heat of vaporization (heat of vaporization).

Conduct.

Thermal conductivity.

Melting

Melting point.

Boiling

Boiling point.

Comp. No.

Compound sequence number.
To calculate mixture parameters, it's necessary to determine the compound sequence number. Individual elements within a compound must have the same sequence number.

3.5 Mixture parameters

In the previous table, you can define individual elements and compounds marked by a sequence number. In this table, after entering the mass fraction in the mixture, you can determine the total molar mass of the mixture.

3.7 Poisson's constant

For ideal gases, Poisson's constant is determined by the number of degrees of freedom of the given molecule.

Number of atoms Degrees of Freedom Poisson's Constant
Monatomic 3 translational (5/3) = 1.667
Diatomic 5 (plus two rotational) (7/5) = 1.4
Polyatomic with rigid molecule 6 (plus remaining rotational) (8/6) = 1.333
Polyatomic with semi-rigid molecule 7 (plus one vibrational) (9/7) = 1.29

 

3.8 Molar mass

Molar mass of an individual element or compound.

3.9 Mass fraction in %

Enter the mass fraction of each component in the mixture. If the checkbox to the right is selected, the original values are retained when populating the mixture from the formula [3.2]. If the checkbox is deselected, each mixture component is set to the same value.

A red sum cell at the end of the row indicates that the sum is not 100%.

Examples:
Air: is a mixture of N2+O2+Ar+CO2 (N2...75.518, O2...23.1354, Ar...1.288, CO2...0.059)
Alcohol(40%)+Water(55%)+Sugar(5%) is a mixture of C2H5OH+H2O+C12H22O11 (C2H5OH...40, H2O...55, C12H22O11...5)

3.11 Molar mass

Molar mass of the mixture.

3.12 Specific gas constant

r = R / Msum
​R ... Universal gas constant (8314.46261815324 J/kmol/K)
Msum ... Molar mass of the gas

3.13 Poisson's constant

The ratio of specific heats of a gas at constant pressure and constant volume κ=cp /cv.
For ideal gases, Poisson's constant can be determined from the number of degrees of freedom of the molecule.

Number of atoms Degrees of Freedom Poisson's Constant
Monatomic 3 translational (5/3) = 1.667
Diatomic 5 (plus two rotational) (7/5) = 1.4
Polyatomic with rigid molecule 6 (plus remaining rotational) (8/6) = 1.333
Polyatomic with semi-rigid molecule 7 (plus one vibrational) (9/7) = 1.29


Click the "▼M,κ▼" button to transfer M and κ values to the gas definition below.

Tip: You can use the element tables to calculate Poisson's constant for a gas (or gas mixture).

3.14 Equilibrium state and ideal gas state change

This calculation allows for solving the state of an ideal gas (pV=mrT), its state change, and determining corresponding energy values (entropy, enthalpy, heat, work...). After selecting (or defining physical parameters for) the working gas, you can determine its operating parameters (mass m, pressure p, volume V, and temperature T) based on the ideal gas equation of state: p⋅V=m⋅r⋅T
r=R/M
M=m/N

Where:
p ... Absolute pressure [Pa]
V ... Volume [m^3]
m ... Mass [kg]
T ... Temperature [K]
R ... Universal gas constant R=8314.46261815324 [J/kmol/K]
M ... Molar mass of gas [kg/kmol] (air 28.966 kg/kmol)
N ... Amount of substance [kmol]
r ... Specific gas constant [J/kg/K] (air 287.0427 J/kg/K)

Note: The solution of the equation of state (and subsequent calculations: entropy, enthalpy, heat, work...) is performed for the mass of the working gas m in [kg or lb], which best corresponds to the practical focus of the calculations. If you need specific values [kJ/kg, kJ/kmol], select a working gas mass of 1 [kg], 1 [kmol].
Warning: Real gases only approximate the properties of an ideal gas. For common practical use under normal conditions, however, the calculation results can be considered sufficiently accurate.

3.14b

A ... Example of a simple thermodynamic system, ideal gas p⋅V=m⋅r⋅T.

B ... Reversible processes can be described more generally as polytropic processes, where the heat capacity of the (closed) system is constant. In a polytropic process, all state variables (p, V, T) generally change. For a polytropic process in an ideal gas, the equation p⋅Vn=const. holds. The curves of changes for different n values are marked in the p-V and T-s diagrams.

C ... Carnot cycle. An example of an ideal heat engine consisting of two isothermal and two adiabatic processes.

D ... Curves of fundamental reversible state changes:
n=0   ,p=const, Isobaric, (dp=0, wt=0, q=Δh, w=Δh-Δu)
n=1   ,T=const, Isotermic, (dT=0, Δu=Δh=0, q=w=wt)
n=κ   ,s=const, Isoentropic, (ds=0, q=0, w=-Δu, wt=-Δh)
n=∞  ,v=const, Isochoric, (dv=0, w=0, q=Δu, wt=Δu-Δh)

3.15 Gas selection

Select the working gas from the list. If it's not in the list, uncheck the button on the right and enter the M, cp, and κ values.

3.16 Reference temperature

The specific heats cp, cv, and κ of the gas change with temperature. For predefined gases, you can define a reference (working) temperature. The green field shows the recommended value (average of max/min values of T1...T6). Click the "◄" button to transfer the recommended value to the input cell.

3.17 Molar mass

If defining gas parameters, enter the value.

Tip: You can use the previous element tables to calculate the molar mass of a gas (or gas mixture).

3.18 Specific gas constant

r = R / M
r .... Specific gas constant (air 287.0427 J/kg/K)
R ... Universal gas constant (8314.46261815324 J/kmol/K)
M ... Molar mass of gas (air 28.996 kg/kmol)

3.19 Specific heat capacity (constant pressure)

If defining gas parameters, enter the value.

3.21 Poisson's constant

The ratio of specific heats of a gas at constant pressure and constant volume κ=cp /cv.

For ideal gases, Poisson's constant can be determined from the number of degrees of freedom of the molecule.

Number of atoms Degrees of Freedom Poisson's Constant
Monatomic 3 translational (5/3) = 1.667
Diatomic 5 (plus two rotational) (7/5) = 1.4
Polyatomic with rigid molecule 6 (plus remaining rotational) (8/6) = 1.333
Polyatomic with semi-rigid molecule 7 (plus one vibrational) (9/7) = 1.29


Tip: You can use the element tables to calculate Poisson's constant for a gas (or gas mixture).

3.22 Amount of substance

Enter the amount of substance. The corresponding mass is displayed on the next line. Pressing the "◄ N1" button populates the amount of substance corresponding to mass m1 (point 1).

3.23 Mass

Pressing the "m1▼" button moves the mass value to the m1 field (point 1).

3.24 Ideal gas equation of state

Equilibrium state and state change of an ideal gas (Equation of State). There are 6 points (i=1−6) available. At each point, the equilibrium state of the gas can be determined by its state variables p(i), V(i), T(i). For points 2-6, it is possible to determine how the state changed from state (i−1) to (i). State changes can be observed in the "p-V" and "T-s" graphs.

Determining the equilibrium state:
Enter the values you know sequentially into the white cells of the selected point. In the green cells on the right, values are continuously calculated that must be used to achieve the equilibrium state (p⋅V=m⋅r⋅T). Transfer the suggested value to the white cell using the "◄" button. The text "▼ =OK ▼" signals that the equation is satisfied. If the equation of state is not satisfied, the text "▼ Error ▼" is displayed.

State changes:
If you set the gas parameters at point 2 (3, 4...), you can determine the changes for energy values (entropy, enthalpy, heat, work...) relative to the previous point.
Recommended procedure 1:
Isobaric (p=const), isochoric (V=const), isothermal (T=const) changes.
• Use the "►" button to transfer the state (m,p,V,T) to the next point. (The "►=" button inserts a link to the previous point. For example, p2 will be "=p1", V2 will be "=V1", etc. The cell color will be gray).
• Change one input value. Suggested values for achieving equilibrium are immediately displayed in the green column.
• Use the "◄" button to transfer the selected suggestion to the input (white) cell.
Recommended procedure 2:
Polytropic process - the heat capacity of the (closed) system is constant. In a polytropic process, all state variables (p, V, T) generally change. For a polytropic process in an ideal gas, the equation p⋅Vn=const. holds.
• Use the "►" button to transfer the state (m,p,V,T) to the next point.
• Change only one input value (p or V or T).
• Enter the polytropic exponent n and press the "◄ Polytr.◄" button. The input cells are populated with values to achieve the desired n.

Gas mixing - "3 = Mix (1+2)" button
Calculation of gas parameters resulting from mixing two parts (1+2) with different parameters p, V, T.
m = m1 + m2
p = m / M * R * T / V
V = V1 + V2
T = (m1 * T1 + m2 * T2) / (m1 + m2)

3.25 Polytropic exponent

Reversible processes can be described more generally as polytropic processes, where the heat capacity of the (closed) system is constant. In a polytropic process, all state variables (p, V, T) generally change. For a polytropic process in an ideal gas, the equation p * Vn=const. holds.

Enter the desired value of n for the transition between two states (previous and current) into the input cell. To the right of the input cell, the current value calculated from p, V, T is displayed. The dropdown list contains significant and frequently used values.
• Use the "►" button to transfer the state (m,p,V,T) from the previous point.
• Change only one input value (p or V or T).
• After pressing the "▲Polytr.▲" button, the input cells are populated with values to achieve the desired n.

If n="?", the values (m,p,V,T) are identical to the previous point.

For selected values of n:
n=0, p=const, Isobaric, (dp=0,wt=0,q=Δh,w=Δh−Δu)
n=1, T=const, Isothermal, (dT=0,Δu=Δh=0,q=w=wt)
n=κ, s=const, Isentropic, (ds=0,q=0,w=−Δu,wt=−Δh)
n=∞, v=const, Isochoric, (dv=0,w=0,q=Δu,wt=Δu−Δh)

n=ln(p2/p1)/(ln(p2/p1)−ln(T2/T1))
n=(ln(V2/V1)−ln(T2/T1))/ln(V2/V1)

Typical polytropic exponent values:
Piston compressor: n=1.2–1.3 Process with partial heat rejection, typical value for slow compressors with cooling.
Axial compressor: n=1.35–1.4 High-speed turbocompressors with minimal heat rejection, closer to an adiabatic process (γ≈1.4 for air).
4-stroke gasoline engine (compression): n=1.3–1.35 Compression of fuel mixture with partial heat rejection to cylinder walls.
4-stroke diesel engine (compression): n=1.35–1.4 Higher compression ratio and compression of pure air, less heat loss than a gasoline engine.

3.26 Specific heat capacity (polytropic) / State

This row displays the polytropic specific heat capacity and the gas state:
• "▼ =OK ▼". Equilibrium state achieved.
• "▼ Error ▼". If equilibrium state is not achieved.

If cn="?", the values (m,p,V,T) are identical to the previous point.

The "►►" button copies the values (m1,p1,V1,T1) to all other points.

3.27 Mass

Enter the mass of the working fluid. If the input digit is red, it's just a warning that the mass value in the previous point is different. This may not be an error!

Tip: If you need energy values (entropy, enthalpy, heat, work...) in specific units, enter a mass of 1 kg, 1 lb, or 1 kmol.

3.28 Absolute pressure

Enter the absolute pressure of the working fluid.

3.29 Volume

Enter the volume of the working fluid.

3.30 Temperature

Enter the temperature of the working fluid.

3.40 State at point

Values for individual points (states) in a single table.

3.46 System entropy

Entropy
S1 = (cv * LN(T1) + r * LN(V1)) * m1
S2 = (cv * LN(T2) + r * LN(V2)) * m2

3.47 State change from-to

The table shows changes when transitioning from state 1 to 2 (or 2-3, 3-4...). The state change is displayed in the p-V and T-S state diagrams. You can toggle the display in the table and graph using the respective buttons. The column labeled "Sum" contains the sum of changes.

Note: In the graphs, connecting curves are replaced by straight lines. Therefore, if you need a value at a specific point on a curve, you must place a calculation point there.
Tip: Results (energy, work...) in [kJ] are for the substance masses m1,m2.... If you need specific values [kJ/kg] (kJ/kmol), use a substance mass of 1 [kg] (1 kmol) for the calculation.

3.48 Polytropic exponent

If n="?", the values (m,p,V,T) are identical at the respective points 1-2, 2-3,....

For selected values of n:
• n=0, p=const, Isobaric, (dp=0,wt=0,q=Δh,w=Δh−Δu)
• n=1, T=const, Isothermal, (dT=0,Δu=Δh=0,q=w=wt)
• n=κ, s=const, Isentropic, (ds=0,q=0,w=−Δu,wt=−Δh)
• n=∞, v=const, Isochoric, (dv=0,w=0,q=Δu,wt=Δu−Δh)

3.49 Entropy change

Entropy change
ΔS = S2 - S1 = (cp * Ln(T2/T1) - r * Ln(p2 / p1))*m1
ΔS = S2 - S1 = (cv * Ln(T2/T1) + r * Ln(v2 / v1))*m1

3.50 Change in internal energy

Change in internal energy
ΔU = cv*(T2 - T1) * m1

3.51 Change in enthalpy

Change in enthalpy
ΔH = cp * (T2 - T1) * m1

3.52 Polytropic heat

Polytropic heat.
Energy transfer to the system in the form of heat (Q>0 when the system receives heat).
Q = m * cn * (T2 - T1)
Q = -((n - kappa) / (kappa - 1)) * W

3.53 Boundary work

Polytropic boundary work.
Energy transfer through various forms of work (W>0 when the system performs work).
W=Q-dU=m * (cn - cv) * (T2 - T1) = m * (r / (n - 1)) * (T1 - T2)
W=m * r * T1 / (n - 1) * (1 - (V1 / V2)^(n-1))

3.54 Polytropic pressure work

Polytropic pressure work (technical)
Wt=n * W
W ... Polytropic boundary work [J]
n .... Polytropic exponent [~]

3.55 State diagram p-V and T-S

Two commonly used state graphs are displayed:
Pressure (p) - Volume (V)
Temperature (T) - Entropy (S) Each point is labeled with a number.
Individual segments can be toggled on/off using the buttons on the left.

Note: In the graphs, connecting curves are replaced by straight lines. Therefore, if you need a value at a specific point on a curve, you must place a calculation point there.

Heat transfer through the composite wall (radiation + convection => conduction => convection + radiation) [4.0]

Comprehensive solution for heat transfer through a composite wall (max. 10 layers).
The calculation includes:
- Convective heat transfer (definition of fluids, flow type, definition of objects)
- Conductive heat transfer (definition of the wall, thickness, and material parameters of individual layers)
- Radiant heat transfer (heat radiation, wall irradiation)
- Tube bundle solution (heat exchangers)
- Finned surface solution
The calculation provides heat transfer parameters like the overall heat transfer coefficient "U" from medium (T1) to medium (T2), thermal resistance "R", heat flux values, and many others.
The calculation is flexible and also allows for partial calculations, such as:
- Determining the heat transfer coefficient only between the wall and the medium
- Determining the heat transfer coefficient of the wall itself
- Solutions for walls in a vacuum and walls in direct contact with a heating or cooling surface
A complete definition of a "wall" can be saved to create a database of solutions that can be used in other calculation sections.
For example: cooling/heating of pipelines and tanks, heat exchanger calculations, and solving problems that involve several different walls.

Tip: In addition to the standard values related to the object's shape (plate, cylinder, sphere), values relative to the wall's internal area are also available. This allows for combining different wall shapes into one solution.
Tip: The database of defined walls contains a variety of examples (including descriptions). You can simply load the corresponding example and change the input parameters.

Procedure for a complete heat transfer calculation from medium 1 to medium 2:
- Define the boundary conditions of the medium
- Define the shape and individual layers of the wall
- Select the shape and flow type for the surface of the wall for medium 1 and 2.
- Define the heat transfer parameters for radiation for the inner and outer surfaces of the wall
The result of the calculation is the overall heat transfer coefficient "U", thermal resistance "R", and heat flux values.

4.2 Medium temperature on the inner (left) side

Enter the temperature of the medium inside and outside.
For flat walls, the temperature on the left and right according to the image.

4.3 Pressure

Enter the pressure for medium 1 and 2.

Note: This value is only used to determine the physical parameters for predefined gases from the list. Therefore, for most cases, it is sufficient to leave the value at normal atmospheric pressure (101kPa / 14.1Psi).

4.4 A. Conductive heat transfer - Definition of the composite wall and resistance coefficient R

In this section, select the wall shape and define the parameters of the individual layers.

Note: The calculation does not account for thermal contact resistance between wall layers. If necessary, it can be defined as an additional wall with a very small thickness and low thermal conductivity, such that the thermal resistance of the inserted layer corresponds to the required contact resistance.

4.5 Wall type

Select the wall type.

Note: Heat propagation differs depending on the wall geometry. This choice is especially important for small radii of curvature and large wall thicknesses.

4.6 Material group

Select the material group. The pointer in the material table (next row) will be set to the first material of the corresponding type.

4.6b Dimensions and temperatures

Temperature curves in the wall (cylindrical and spherical surface) are replaced by a straight line.
x ... wall thickness
y ... temperature profile

4.7 Material

Select the layer material. By pressing the "Add/Replace" button, the selected material is either added to the row where the active cell is located or to the first row without a description in the definition table below. If the row already contains values for b, ρ, λ, Cp, they will be overwritten. The "Clear All" button removes rows 2-10.

Tip: If you need to replace a row, select any cell in it and use the "Add/Replace" button.

4.8 Description and definition of layer parameters

The list shows the individual layers of the wall.
A layer is included in the wall calculation if it has a non-zero thickness.
If the table is inconsistent (e.g., an unfilled row), a "Check" message is displayed. Please check the input.

Diameter

If the wall type is cylindrical or spherical, the inner diameter of the composite wall must be entered. The inner diameters of the subsequent layers are calculated from the entered layer thickness.

Thickn.

The thickness of the wall layer.

Density

The density of the material.
This value does not affect the heat transfer calculation. It is used to determine the total weight of the wall.

Conduct.

Thermal conductivity
Unit conversion
1 [W/m/K] = 0.57782 [BTU/h/ft/F]
1 [BTU/h/ft/F] = 1.7306 [W/m/K]

Capacity

Specific heat capacity
Unit conversion
1 [J/kg/°K] = 0.0002388459 [BTU/lb/°F]
1 [BTU/lb/°F] = 4186.8 [J/kg/°K]

Resist.

Thermal resistance of the wall per unit of internal area
Unit conversion
1 [m²K/W] = 5.6744659 [h.ft²F/Btu]
1 [h.ft²F/Btu] = 0.17622804 [m²K/W]

Temp.

The temperature in the first row is the inner (left) wall temperature t(1).
The other rows show the temperatures at the interfaces of the wall layers.

Mass

The weight of the wall layer per unit of internal area.
When selecting a cylindrical/spherical surface, the value is recalculated.

4.9 B. Convective heat transfer - Definition of fluids and calculation of the heat transfer coefficient hc

This section deals with convective heat transfer (a medium flowing over a surface). The image shows the options. For a solution, it is necessary to define the medium parameters, the flow type, and the parameters of the surface being flowed over.
A) Forced convection inside a profile (01-06)
B) Forced convection around a profile (07-13)
C) Free convection - flow caused by different densities of a heated/cooled medium (14-19)
It is also possible to solve for flow over a tube bundle and flow over a finned profile.
The calculation can be used in two ways.
A) Comprehensive heat transfer from medium 1 to medium 2
In this case, the calculation chain (T1=>Ts1=>Ts2=>T2) must be maintained. The checkboxes at [4.14] must be checked.
B) Solving heat transfer between the wall and the medium
It is possible to directly enter the wall temperature by unchecking [4.14]. In this case, only convective heat transfer for the given wall is solved. The valid result is then only the value of the heat transfer coefficient hc, or hc+hr for the selected side of the wall.

Note: If a comprehensive heat transfer from T1=>T2 is not being solved and direct input of the wall temperature [4.14] is used, all values that solve the heat transfer between medium 1 and medium 2 are, of course, invalid.

4.10 Commonly used combinations of convective heat transfer

The list contains the most commonly solved problems. Selecting from the list sets the corresponding flow type for 1 and 2 and enables the switches for using the proposed values (green field).

4.12 1. Medium - Inner (left) side

Define the parameters for the medium inside and outside (left and right).

4.13 Fluid / Gas

The following options are available:
A - Vacuum. If there is a vacuum on the wall side, convective heat transfer is zero.
B - Direct contact. A heat/cooling source is directly connected to the wall side, and heat transfer occurs with negligible losses. For example, the bottom of a pot on a stove.
C - Numbered, predefined, commonly used liquid and gaseous substances. For these substances, the required parameters are defined as a function of temperature (pressure).
If the liquid / gas is not in the list, uncheck the button on the density value row and manually enter all the parameters for the liquid / gas for the definition temperature Tdef.

Note: When entering your own parameters, it is necessary to distinguish whether it is a gas or a liquid (see selection).
Note: The user-defined values can be changed on the "Tables" sheet. The pre-filled values are for water and air.

4.14 Temperature of the inner (left) side of the wall

The value in the green field is the result of the complete heat transfer calculation from medium 1 to medium 2 (radiation, convection => conduction => convection, radiation). This value is obtained by iteratively adjusting the wall temperature so that the heat flux Q1 and Q2 are identical.
By unchecking the button, you can enter your own value.
In that case, the result of the calculation is the heat transfer from radiation+convection on the respective side of the wall.

4.15 Definition temperature

The critical equations for calculating the heat transfer coefficient hc from various authors use different temperatures to define the parameters of the liquid / gas.
a) average film temperature at the wall Tdef = (T + Ts) / 2
b) mean temperature Tdef =T
For most equations, Tdef = (T + Ts) / 2 is used.
If direct value entry is not selected (first option), automatic switching is performed when selecting the critical equation [4.23].

4.17 Dynamic viscosity

Dynamic viscosity for wall temperature Ts
Dynamic viscosity for definition temperature Tdef

4.18 Specific heat capacity

4.19 Thermal conductivity

4.20 Coefficient of volumetric expansion

4.21 Kinematic viscosity

4.22 Flow type: A-Forced convection, B-Natural convection

Select the flow type. In the list, the first letter means:
A-Forced convection
B-Free convection
The number corresponds to the image above, and the lowercase letter after the number specifies the equation (source) that is used.

Note: It is not recommended to select the indented items. The indentation suggests which flow types for medium 1 and 2 can be combined.
Note: The formulas for determining the heat transfer coefficient come from multiple sources, and after comparison, the one that best suited this calculation (accuracy, range...) was selected. The formulas and graphs are listed in the help section.

4.23

Select the flow type for medium 1 and medium 2, corresponding to your problem according to the image above. The combination of selections should make sense. For example, it is not possible for medium 1 to flow in a circular tube and medium 2 to flow over a sphere.
An unsuitable combination will be indicated by a red "Check" message between the selection lists.
**) Annular flow 05
If this option (05) is selected as the inner (left) wall, heat transfer is solved for the outer diameter d1 (between the flowing fluid and the outside).
If this option (05) is selected as the outer (right) wall, heat transfer is solved for the inner diameter d2 (between the flowing fluid and the inside).
The permitted combination is thus:
1) A-05 ... A-07 and/or
2) A-01 ... A-05 (suitable if you want to use longitudinal fins for the outer surface of the pipe)

Tip: For forced flow along a profile, an approximate solution as flow along a plate (13) can be used, where the length of the plate "a" is equal to the length of the pipe and the width of the plate L is equal to the outer circumference of the profile.

4.24 Flow velocity, Flow rate

If flow type A-Forced convection is selected, enter the flow velocity.

Tip: The "Fluid Mechanics" calculation can be used to calculate the velocity.
From the entered flow velocity v1 (v2), the flow area, and the density Rho, the flow rate is calculated. The flow area is derived based on the selected flow type.

4.25 Dimension according to the figure

After selecting the flow type, the variable names according to the image and the units are set accordingly.
The green fields contain proposed values.

4.29 Finned surface

Finning is an effective solution to increase the heat transfer area and thus increase heat transfer.
If the flowed-over surface has fins, set the switch to "Yes."
The fin shape itself is defined in section 4a. You can switch to it using the ">>Definition [4a]" button.
Based on the fin dimensions (section 4a), a new heat transfer area At1, At2 is determined. This is used for the proposed value A1 and A2 [4.37].
Although finning increases the heat transfer area, it also reduces the heat transfer efficiency ηf1, ηf2. The heat transfer coefficient hc1, hc2 is corrected by this efficiency.

4.30 Finned area

4.31 Fin efficiency

4.32 Tube bank

Tube banks are often used to increase the heat transfer area. If you want to solve this problem, select the tube arrangement A or B from the list (see image). On the following lines, fill in the parameters for the tube spacing. For this problem, medium 1 must flow inside the tube (01-06) and medium 2 must flow around the tube (07-11).
If an incorrect combination of flow types is selected, a "Check" message is displayed.

Note: The calculation is for flow around circular tubes. With some inaccuracy, it can also be used for flow around non-circular shapes.

4.33 Distance between tubes

Enter the distance between the tubes in the vertical direction ST and in the horizontal direction SL according to the image.
The default is twice the outer diameter of the tube.

4.34 Number of rows / number of columns

Enter the number of rows in the vertical direction m and the number of columns in the horizontal direction n according to the image.

4.35 Number of tubes in the tube bank

Depending on the arrangement and number of rows and columns, the number of tubes in the bundle is determined (green cell).
If the number of tubes in your problem differs, you can enter your own value. This will affect the proposed heat transfer area.

Note: The number of columns influences the determination of the heat transfer coefficient hc2. Therefore, the entered value should differ from the proposed value as little as possible.

4.36 Flow velocity between tubes

On row [4.24], you enter the velocity v2, which is the flow velocity before entering the tube bundle. Inserting the tubes reduces the flow cross-section. This increases the flow velocity around the tubes (v2max) for medium 2.
The green field contains the proposed value, which is based on the entered dimensions and velocity v2. If your design is atypical, uncheck the button and enter your own value.

4.37 Heat transfer area inner (left)

The green field contains the proposed value based on the previously defined parameters.
For medium 1, it is the left side (for a plate) or the inner circumference x tube length. For medium 2, it is the right side (for a plate) or the outer circumference x tube length.
If finning or flow through a tube bundle (heat exchangers) is selected, the heat transfer area is changed accordingly.
1) Tube bundle ... A * number of tubes
2) Finning ... At (from the Finning section)
3) Finned tube bundle ... case 1 * case 2
The case of simple flow-over (without finning) is checked, where the heat transfer area for medium 1 should be less than or equal to the area for medium 2. If this is not the case, you are alerted by the "Check" message.

4.37 Heat transfer area outer (right)

4.38 Prandtl number

When using critical equations to calculate the heat transfer coefficient hc, dimensionless parameters (similarity numbers) are used, which allow for solving similar shapes of different dimensions and different surrounding conditions. A more detailed explanation is in the help section or in specialized literature.
The most important similarity numbers are listed here.

Note: For the vacuum or direct contact medium options, the values are zero.

4.39 Reynolds number, Critical Re

Iteration

With the button, you move the proposed (calculated) hc1, hc2 value from the green cell to the input cell. The iteration will run 5 times.

4.40 Grashofer number, Rayleigh number

4.41 Nusselt number, Characteristic dimension

The most important similarity number is the Nusselt number. The following relationships then apply for calculating the heat transfer coefficient hc:
Nu = hc * Dh / λ   ===>
hc = Nu * λ / Dh
λ ... Thermal conductivity of wall material
Dh ... Characteristic dimension (D, Dh, a ..... based on the shape)

4.42 Convective heat transfer coefficient

The green field shows the calculated heat transfer coefficient hc1 and hc2. The calculation is based on the parameters of the flowing medium, temperatures, and flow type. If you want to use it, press the "Iterate hc1<<, hc2<<" button.
Changing hc1 and hc2 will naturally lead to a change in temperatures, and thus a change in the parameters of the flowing medium and a new hc calculation. Therefore, the replacement is performed 5 times in a row.
The smaller "hc1" and "hc2" buttons then replace only one coefficient.

Note: If the number in the input field is red, it is a warning that the proposed and entered values differ by more than 0.1%.
If you know the convective heat transfer coefficient hc (e.g., from measurement results), enter its value directly.
Table: Informative values for the convective heat transfer coefficient hc [W/m²/K]
============================================
heating and cooling of air ... 1-50
heating and cooling of superheated steam ... 25 - 120
heating and cooling of oils ... 50 - 2000
heating and cooling of water ... 250 - 12000
water at boiling temperature ... 600 - 50000
evaporation of water ... 1400 - 2000
film condensation of water vapor ... 5000 – 20000
dropwise condensation of water vapor ... 35000 - 140000
Units: 1 [W/m²/K] = 0.176110184 [Btu/h/ft²/°F]

4.43 Heat flux - convection (specific, total)

Two values are given for each medium
- heat flux per unit area (A1, A2)
- total heat flux through area A1, A2

4.44 C. Radiant heat transfer - Definition of surfaces and calculation of the heat transfer coefficient hr

This section of the calculation deals with simple cases of radiation / irradiation.
- radiation into space (e.g., a large hall)
- radiation into space (normal atmospheric environment)
- surface irradiation (e.g., solar radiation)
For most common situations, these cases are sufficient. If you need to solve more complex radiant heat transfer problems, use section [7.0] and use the calculation result as a positive / negative radiant flux incident on the given surface.
The image indicates the energy flow (+) and (-) with respect to the wall surface 1 and 2.

Note: If a finned surface [4.29] or flow through a tube bundle [4.32] is used, the results will most likely be unrealistic.

4.45 1. Surface - Inner (left) side

4.45 2. Surface - Outer (right) side

4.46 Material group

Select the material group. The pointer in the material table (next row) will be set to the first material of the corresponding type.
The "Search" button will attempt to find the corresponding material for the first and last layers of the wall in the material table.

4.47 Wall material

Select the surface material. A typical emissivity for the selected material is given in parentheses after the name. If a range of values is given, their average is offered as a proposed value (green).

4.48 Emissivity

By unchecking the button, you can enter your own value for the wall surface emissivity.

4.49 1. Radiation - From inner (left) side

Determine if heat is being radiated into space.

4.49 2. Radiation - From outer (right) side

4.50 Heat radiation into space

Select the appropriate option (see image)
A ... No heat transfer by radiation. This is an enclosed surface (e.g., the inner wall of a pipe).
B ... General radiation into space (interior and exterior). For the radiant heat transfer calculation, the medium temperature T1 or T2 is used relative to the wall temperature Ts1 or Ts2.
If you do not know the exact conditions, choose this option.
C, D, E ... To determine the radiation between the wall and the sky, the equivalent sky temperature for a black body, Tsky [°K], is determined. This temperature takes into account the non-uniformity of atmospheric temperature and radiation at certain wavelengths.
Calculation of heat flux qr' = ε * σ * (Tsky^4 - Ts^4)
For the relationship between sky temperature and local air temperature, approximate relationships are used:
C ... Tsky = Ta - 6°C
D ... Tsky = Ta - 12°C
E ... Tsky = 0.0552 * Ta^1.5 (platnost -30...+50°C)
where: Ta ... ambient air temperature [°K] (for example: Ta = T2[°C] + 273.15)

4.51 Radiating area, inner (left)

The green field contains the proposed value for the radiating area. If finning or a tube bundle is not used, the area Ar1, Ar2 is the same as the heat transfer area A1, respectively A2. [4.37]
If finning or flow through a tube bundle is selected, the radiating area is changed accordingly.
1) Tube bundle ... A * number of outer tubes / 2
2) Finning ... A + area of outer fins
3) Finned tube bundle ... case 1 * case 2

4.51 Radiating area, outer (right)

4.52 Radiation heat transfer coefficient

4.53 Heat flux - radiation (specific, total)

Two values are given for each medium.
- heat flux per unit area (A1, A2)
- total heat flux through area A1, A2

4.54 1. Irradiation - On inner (left) side

If you need to solve for radiant heat transfer other than radiation into space. For example: solar radiation, data from section [7.0], your own calculation ....

4.54 2. Irradiation - On outer (right) side

4.55 Incident radiation intensity

Enter the intensity of the radiation incident on the surface. Use the switch on the right to set:
- *1: The calculation uses the entered value directly and does not consider the wall emissivity ε. It is assumed that the emissivity is already included in the radiation magnitude. For example, the result of a calculation from section [7.0].
- *ε: The calculation multiplies the entered value by the selected wall emissivity coefficient ε. It is assumed that the radiation level is known. For example, solar radiation.
Solar radiation
Its maximum value on the Earth's surface is around 1100 [W/m²] (350 [Btu/h/ft²]. For accurate values, use section [8.0].

4.56 Irradiated area size

Enter / Select the size of the irradiated area.
By selecting the first item from the list, you can enter the size of the irradiated area Ai directly.
Other items 1-5 (see image) allow the calculation of the irradiated area Ai from the heat transfer area A1, A2 depending on its shape.

Example: A circular tube is irradiated by solar radiation. From the selection list, choose option number 2 (Ai=0.32∗A).

4.57 Radiation heat transfer coefficient

4.58 Heat flux - irradiation (Ø specific, total)

Two values are given for each side of the wall
- average heat flux per unit area A1, A2 (since only a part of the heat transfer area may be irradiated, the input value "ir" is multiplied by the ratio Ai/A).
- total heat flux through the area

4.59 Heat transfer results

4.60 Convection + radiation + irradiation

The sum of all components.

4.61 Heat transfer coefficient

The heat transfer coefficient for the respective side of the wall. It includes convection, radiation, and irradiation.

4.62 Heat flux - total (specific, total)

The heat flux for the respective side of the wall. It includes convection, radiation, and irradiation.
The calculation does not solve for a potential change in the temperature of the flowing medium.
qcri' = qc' + qr' + qi' … specific per unit of inner / outer area
Qcri = Qc + Qr + Qi  … total
Two values are given for each medium
- heat flux per unit area
- total heat flux through area A1, A2

Note: If the Qcri1 and Qcri2 values differ by more than 0.1%, the value is red. Try recalculating the table with the F9 key. This is a warning that the complete heat transfer equation is not being solved, and the temperature transfer Ts1 or Ts2 [4.14] is turned off.
Tip: The heat flux is calculated for the entered parameters (T1, T2). Problems where T1, T2 change (e.g., fluid flow through a long pipe, heat exchangers...) can be solved below or in section [5.0, 6.0].

4.63 Overall heat transfer coefficient U, Overall thermal resistance R

For various other calculations, it is necessary to know the overall heat transfer coefficient through the wall U or the thermal resistance of the wall R=1/U. The following are used in the calculations:
1) Values based on the inner (1) or outer (2) area. They are also valid for cylinders and spheres.
2) Values based on the unit length of a defined cylinder [4.5, 4.8].
3) Values based on a defined sphere [4.5, 4.8].

Note: The U value is positive, and the direction of heat flow is governed by the temperature of medium 1 and 2 (from hotter to colder). If the value is negative, a situation has occurred where one or both sides of the wall are irradiated with radiation "ir," and the temperature of one side of the wall increases such that the direction of heat flow reverses.
Note: A question of accuracy. It is necessary to bear in mind that the heat transfer coefficient U is solved for specific temperatures T1, T2, and by changing them, the input conditions naturally change. Therefore, if you use the U value for a calculation in another section, or for your own calculations with different T values, we strongly recommend recalculating the wall with the values you intend to use.

4.64 Inner (left) surface

4.64 Outer (right) surface

4.65 Cylindrical wall

4.66 Spherical wall

4.67 Wall thermal resistance (wall only)

In literature and catalogs, the parameter "Thermal resistance of the wall" is often given. This refers only to the thermal resistance of the composite wall defined in the table above.

4.68 Heating / cooling of the working medium

For quick orientation, a calculation for the heating / cooling of the working medium is also provided, if the problem being solved corresponds to it (complete calculation, long pipe, long flowed-over surfaces, etc.).
The switch between the headings lets you choose whether the media are flowing co-currently or counter-currently.
Below, enter the parameters for the flowing medium for the inner (left) side and for the outer (right) side of the wall for temperatures T1 and T2.

Tip: The heat flux and outlet temperatures, for problems where T1, T2 change (e.g., fluid flow through a long pipe, heat exchangers...), can be solved in detail in section [5.0, 6.0].

4.69 Flow area

When calculating the proposed flow area (green cell), the following cases can occur:
1) The fluid flows through a precisely defined cross-section (01-06). The value in the green field is exact. E.g., a circular tube with a cross-section of Af = PI * (D / 2)
2) The fluid flows over a pipe (07-11). A value equal to the perpendicular cross-section of the pipe (outer dimension) is proposed. E.g., a circular tube with a cross-section of Af = D * L
3) The fluid flows through a tube bundle. Af = m * ST * L
4) Free convection (13-19). The flow area is equal to the flowed-over area.
By unchecking the button, you can enter your own value.

Tip: If you need to solve for a medium that has a "constant temperature" (e.g., air temperature in an open environment), increase the flow area by a multiple.

4.70 Density

4.71 Specific heat capacity

4.72 Flow rate

From the entered flow velocity v1 (v2) [4.24], the flow area Af, and the density Rho, the flow rate is calculated.
In the list on the right, you can select the units that are displayed.

4.73 Inlet / Outlet temperature

From the entered heat transfer area A [4.37], the flow area Af, the density Rho, the specific heat capacity Cp', the flow rate m', and the calculated heat transfer coefficient U, the outlet temperature Tout1 and Tout2 are calculated.

4.74 Heat flux - mean (specific, total)

The heat flux is calculated from the difference in medium temperatures at the inlet and outlet and from the properties of the working medium.
The heat flux thus differs from the Qcri [4.62] data, where no change in medium temperature is considered.
Two values are given for each medium
- average heat flux per unit area
- total heat flux through area A1, A2

4.75 Saving the wall heat transfer solution

Solving wall heat transfer requires entering and selecting dozens of parameters. Therefore, it is possible to name and comment on the solution and save it to a list for future use, or to load the parameters in other sections of this calculation.
Save the current state of all parameters - the solution - with the "Save solution" button.
Solutions are saved on the "Walls" sheet. One row contains one saved solution.
When the "Save solution" button is pressed, the list is searched, and if a record with the same name exists, it is overwritten with the current state. If the name does not exist in the solution list, the last filled row on the "Walls" sheet is found, and the current solution is written to the next row.
The "Walls" sheet is freely accessible and can be edited normally with Excel tools (e.g., deleting unnecessary solutions - rows).
Retrieving a single value from a saved solution.
If you need to retrieve a specific value and use it in your own formula, the GetWallProp function is available to do so.
Syntax:
GetWallProp(ID;value_name)
ID ... The row number on the "Walls" sheet that contains the saved solution
value_name ... The name of the value you want to retrieve.

Example:
=GetWallProp(1;"Date") ... Returns the date when the solution was added to the list
=GetWallProp(1;"T1") ... Returns the temperature of medium 1 - T1 in [°C]
=GetWallProp(1;"U1") ... Returns the value of the heat transfer coefficient U1 in [W/m²/K]
Tip: The list of walls contains examples that can be used for your own problems.

4.76 Solution name

Enter the name of the wall heat transfer solution.
The solution will be saved under this name in the list of saved solutions.

4.78

Automatically generated text that is added to the description and contains basic information, including:
T1(), T2() ... Temperatures, (medium)
|mm| ... Wall thickness
U1 ... Heat transfer coefficient
q1, q2 ... Total specific heat flux

4.79

Enter a description. This will allow for better orientation when subsequently viewing already saved solutions.

4.80 Loading a wall heat transfer solution

After selecting a solution from the dropdown list below, press the "Load solution" button.

4.81 Solution selection

Use the buttons on the right to navigate through the list of saved solutions.
The solution save date is in the format "yyyymmdd - hh:mm:ss".

4.81 Date:

4.82

The dropdown list contains wall heat transfer solutions that are saved on the "Walls" sheet.

4.83

Basic info about the selected wall heat transfer solution.

4.84

Description of the selected wall heat transfer solution.

Definition and calculation of finned wall [4a.0]

This section is directly connected to the previous one and deals with the finning of the flowed-over surface. It is used to increase the heat transfer area and thus increase heat transfer. For use, finning must be enabled in the previous section [4.29].

4a.1 1. Fin type - Internal (left) side

Based on the selected flow type in the previous section [4.23], the corresponding fin type 1-4 is assigned according to the figure.

Note: The fin area for pipes with a non-circular cross-section (2) is solved by approximation, and the error in the heat transfer area calculation is less than 1%.

4a.1 2. Fin type - External (right) side

4a.2 Thermal conductivity of fin material

From the previous section [4.0], the values λ, hc, T and Ts are used for the fin calculation.
The value for the thermal conductivity of the material λ is taken from the first and last layer of the composite wall.

Tip: If the fins are made of a different material than the outer layer, add a very thin layer of the fin material to the wall definition.

4a.3 Convective heat transfer coefficient

4a.4 Wall temperature, medium temperature

4a.5 Finned field width

Depending on the selected flow type [4.23] and the entered dimensions, the finned field width "a" is calculated for the following fin types:
1) a = surface length
2) a = pipe length
3) a = pipe internal circumference
4) a = pipe external circumference
You can enter your own value for the field width after unchecking the box.

4a.6 Fin profile

Select the fin shape according to the figure.

4a.7 Fin thickness

Based on the dimensions of the finned surface and the flow type, the fin dimensions are preset (green cells). You can enter your own dimensions after unchecking the box.

Tip: For free convection, the recommended fin spacing is designed to prevent mutual influence of natural flow between the fins. This means it should be optimal in terms of efficiency.

4a.8 Fin height

4a.9 Distance between fins (fin pitch)

4a.10 Number of fins in the finned field

The maximum number of fins that can be used based on the field width and fin dimensions is proposed in the green cell. You can enter your own value after unchecking the box. For example, if only a part of the surface / pipe is finned.

4a.11 Area of one fin / Total area

- Af ... Area of a single fin (fin only).
- At ... Complete heat transfer area (fin area x number of fins + remaining area of the base profile).
The value of the complete finned heat transfer area At is used as a recommended value on line [4.37].

Note: The fin area for pipes with a non-circular cross-section (2) is solved by approximation, and the error in the heat transfer area calculation is less than 1%.

4a.12 Parameter x, fin efficiency

Parameter x is used to find the fin efficiency in the corresponding graphs (it performs the calculation).

Tip: The formula for calculating x and the corresponding graphs are in the help.

4a.13 Overall finned surface efficiency

The overall efficiency includes the ratio of the fin area to the total finned area and is used when calculating the heat flux qc', Qc [4.43].

4a.14 Heat flux - total (specific, overall)

Longitudinal temperature change in piping, temperature change and cooling time in the tank (ISO 12241) [5.0]

This section addresses the temperature change of a flowing substance in piping and the cooling time for a given temperature drop in pipes, vessels, and tanks.

5.1 Working fluid

Select the fluid flowing in the piping.
If the fluid is not in the list, enter the Cp value on line [5.3].

5.2 Defining temperature

Enter the defining temperature. The Cp value for the selected fluid will be calculated from this temperature on line [5.3].
The default value (green field) is temperature T1 from section [4.0].

5.3 Specific heat capacity

After unchecking the button, you can enter your own Cp value.

5.4 Calculation of longitudinal temperature change in piping

The calculation allows you to determine the temperature of the flowing fluid in the piping at a specified distance from the inlet.
It is assumed that the ambient temperature is constant.
The phase change temperature of the fluid is not checked.

5.5 Fluid temperature at pipe inlet

The green fields contain the design values taken from section [4.0].
After unchecking the button, you can enter your own values.

5.6 Ambient temperature

5.7 Mass flow rate through the piping

5.8 Heat transfer coefficient (cylinder)

It is necessary to enter the heat transfer coefficient relative to the unit length of the pipe.

5.9 Distance from the beginning of the pipe

5.10 Fluid temperature at point L

5.11 Power loss (-) / gain (+)

The Pw value indicates the power loss (-) or power gain (+).

5.12 Temperature change and cooling time in pipes and tanks

The calculation allows you to determine the cooling time of a fluid in a tank (vessel, pipe) from temperature T1s to temperature T1e.
It is assumed that the ambient temperature is constant.
The phase change temperature of the fluid is not checked.

5.13 Initial fluid temperature

The green fields contain the design values taken from section [4.0].
After unchecking the button, you can enter your own values.

5.14 Final fluid temperature

Enter the final temperature you want to reach. The result of the calculation will be the time required to reach temperature T1e.

Warning: Temperature T1e must always be between temperature T1s and T2.

5.16 Mass of fluid in the tank

Enter the mass of the fluid in the tank (vessel, pipe).

5.17 Heat transfer coefficient (area)

Enter the heat transfer coefficient relative to the unit of internal area of the tank.

Warning: The heat transfer coefficient depends on the geometry of the area. For areas with a radius of curvature R>10 * t (t ... wall thickness), it is possible to use the heat transfer coefficient for a flat surface. For an accurate determination of U, it is appropriate to use section [4.0].

5.18 Internal area of the tank or pipe

5.19 Time for cooling / heating

5.21 Energy lost (-) / gained (+)

The value E indicates energy loss (-) or energy gain (+).

Heat exchangers [6.0]

This section addresses the basic types of heat exchangers (parallel flow, counter-flow, parallel+counter-flow, composed parallel+counter-flow, cross-flow).

6.1 Heat exchanger type

Select the corresponding type of heat exchanger you wish to analyze. Use figures A-G for guidance.
The calculations address basic problems. However, the tool can also be used for more complex heat exchanger types if you know their correction factor [6.17].

6.2 Load parameters (select from saved wall definitions / current definition)

The heat exchanger calculation depends on the correctly determined overall heat transfer coefficient U. You can determine this precisely in section [4.0]. You can either load the current values from section [4.0] or select a saved wall solution from the list and load its values.

If you know the heat transfer coefficient, you can enter it directly on line [6.21]. The help section also lists characteristic values for common configurations.

When you click the button on the right, the following will be loaded:
- heat transfer coefficient
- working fluid selection
- temperatures T1, T2
- mass flow rate

Note: When loading data, the heat flow rate values [6.13] often don't match. You must adjust one of the input values [6.9-6.11].

6.3 List of defined walls

6.4 Load current parameters from section 4.0 (wall definition)

6.5 Working fluid 1

Select the working fluids used in the heat exchanger. If the fluid is not in the list, enter the Cp1 and Cp2 values on line [6.7].

6.5 Working fluid 2

6.6 Defining temperature

Enter the defining temperature. The Cp value for the selected fluid will be calculated from this temperature on line [6.7]. The default value (green field) is the average of the temperatures T1in and T1out (or T2in and T2out for T2def).

6.7 Specific heat capacity

You can enter your own Cp value by unchecking the button.

6.8 Calculation and working fluid parameters

Calculation of the heat flow rate Q for the specified working fluid flow parameters and their temperatures.

The following lines provide the parameters for working fluid 1 and 2 (mass flow rate, inlet temperature, outlet temperature). The green field shows the design value needed to achieve a heat flow rate balance (i.e., Q1 = -Q2).
Next to the green field is a "◄" button, which transfers the design value to the input value.
With every change to any input value, the corresponding values needed to achieve a balanced heat flow rate (Q1 = -Q2) are recalculated in the green cells.

Physical Limitation: If "Input Error" is displayed, the input values have no physical solution.

For example, nonsensical solutions such as:
- working fluid 1 with a temperature of T1 < T2 is supposed to heat working fluid 2
- working fluid 1 cannot supply/remove the amount of heat that is being removed/supplied by working fluid 2

6.9 Mass flow rate

6.10 Inlet temperature

6.11 Outlet temperature

6.12 Temperature difference

6.13 Heat flow rate

The heat flow rate between fluid 1 and 2. The heat flow rate must be identical in magnitude, with opposite signs. The size of the heat transfer surface can then be determined based on the heat flow rate.

Tip: If the values differ, use one of the "◄" buttons to fill in the correct input value.

6.14 Calculation of Logarithmic Mean Temperature Difference (LMTD)

After defining the mass flow rate, temperatures, and thus the heat flow rate, the logarithmic mean temperature difference ΔT' is determined. This is necessary to calculate the required heat transfer area.

6.14 Heat capacity rate

6.16 Coefficients R, P

Coefficients R and P are needed to determine ɛ [6.17].
R ... The heat capacity ratio R
R = (T1Kin - T1Kout) / (T2Kout - T2Kin)
P ... Temperature Effectiveness
P = (T2Kout - T2Kin) / (T1Kin - T2Kin)
Corresponding ɛ charts for many heat exchanger types are available in the referenced literature.

6.17 LMTD Correction factor

For more complex heat exchanger types, a correction factor ɛ is used to determine the logarithmic mean temperature difference. For heat exchangers of type C-G, it is determined by approximation from tables (found on the "Tables" sheet).
For heat exchangers not defined in this program, the correction factor ɛ can be determined from R-P-ɛ charts, which can be found in technical literature (e.g., *Heat Exchanger Design Handbook* and others). Charts are typically provided for many types of heat exchangers.
The value of the correction factor ranges from 0.5 to 1.0.

6.18 Logarithmic Mean Temperature Difference (LMTD)

6.19 Selection and calculation of Heat exchanger parameters

The heat exchanger can be analyzed as either a plate or a tubular type. The heat exchanger's construction usually determines which method is more advantageous. Select a type from the list.

- Plate heat Exchanger
The overall heat transfer coefficient U is defined per unit area.
The heat transfer area is calculated for the required heat flow rate.

- Tubular heat Exchanger
The overall heat transfer coefficient U is defined per unit length of the tube.
The tube length is calculated for the required heat flow rate.

6.21 Overall heat transfer coefficient (cylinder)

If you load a wall definition from section [4.0] or from the list, the corresponding value will appear in the green field. If you want to enter your own value, uncheck the button.

Note: Do not confuse Upl for plate heat exchangers with Ucyl for tubular heat exchangers.

Approximate value ranges for Upl for various fluid combinations in heat exchangers.

Heat Exchanger Type [W/m²/K] [Btu/h/ft²/F]
Water-to-water 850-1700 150-300
Water-oil 100-300 20-50
Water-gasoline or kerosene 300-1000 50-180
Feedwater heaters 1000-8500 180-1500
Steam-light fuel oil 200-400 40-70
Steam-heavy fuel oil 50-200 10-40
Steam condenser 1000-6000 180-1060
Freon condenser (water-cooled) 300-1000 50-180
Ammonia condenser (water-cooled) 800-1400 140-250
Alcohol condensers (water-cooled) 250-700 40-120
Gas-gas 10-40 0-10
Water-air in finned tubes (water in tubes) 30-60 10-20
Water-air in finned tubes (air in tubes) 400-850 70-150
Steam-air in finned tubes (steam in tubes) 30-300 10-50
Steam-air in finned tubes (water in tubes) 400-4000 70-700


6.22 Tube length

Depending on the type selected [6.19], the required area or tube length is calculated.

6.23 Calculation of outlet temperature as a function of tube length

The outlet temperatures T1Out and T2Out are determined as a function of the heat transfer surface area or tube length.

6.24 Tube length

Enter the size of the heat transfer surface, or the tube length.

6.25 Outlet temperature

Based on the following parameters:
- m1', m2' ... [6.9]
- T1in, T2in ... [6.10]
- Upl or Ucyl ... [6.21]
- A or L ... [6.24]
You can determine the outlet temperatures T1Out and T2Out.

6.26 Transfer calculated values

Clicking the "▲T1out, ▲T2out" button transfers the calculated values to line [6.11].

6.27 Convert tube length to area

A simple conversion of area to tube length and vice versa. Depending on the heat exchanger type selected [6.19], the area [6.22] is converted to tube length or the tube length [6.22] is converted to area.
- Select the tube profile from the list (A-E)
- Enter the area or tube length (default value from [6.22])
- Enter the profile dimensions according to the diagram (default values are based on the loaded wall [6.3, 6.4])

6.28 Tube cross-section

6.33 Determination of heat transfer coefficient with fouling

During operation, the surface may become covered with deposits or oxidation. This increases resistance and reduces the heat exchanger's performance. The increase in resistance is expressed by the fouling factor Rf = 1/Ud - 1/Uc [m²K/W], [h·ft²F/Btu].
The coefficient is determined experimentally, or you can use the table of recommended values [6.35] for various fluids.

6.34 U - Clean surface

Enter the overall heat transfer coefficient for a clean surface.

6.35 Fouling factor

Enter the fouling factor Rf. If you do not know the value (e.g., from measurements), you can use the values from the table.
If both surfaces of the heat exchanger are fouled (internal and external), enter the sum of the Rf values.

Fluid Type Rf​ [m²K/W] Rf​ [h·ft²·°F/Btu]
Seawater below 50 °C 0.0001 0.0005
Seawater above 50 °C 0.0002 0.001
Treated boiler feedwater above 50 °C 0.0002 0.001
Fuel oil 0.001 0.005
Cooling oil 0.0007 0.004
Alcohol vapors 0.0001 0.0005
Steam, oil-free 0.0001 0.0005
Industrial air 0.0004 0.002
Coolant 0.0002 0.001


6.36 U - Fouled surface

The heat transfer coefficient for a fouled surface and the percentage difference between Uc and Ud. Decrease the Upl (Ucyl) value [6.21] by the corresponding percentage difference.
Clicking the "▲U" button will directly decrease the Upl (Ucyl) value [6.21].

6.15a Temperature profiles

The average temperature (Tin+Tout)/2 is shown with a dashed line.
Blue ... fluid 1
Green ... fluid 2

Swap

Swap
Clicking the "<---->" button will swap fluid 1 and fluid 2 and vice versa.

Heat transfer by radiation [7.0]

This section addresses basic problems of radiation heat transfer.

7.1 Solved task

A…Radiation to space (plane, cylinder, sphere, general shape)
For radiation to open space in Earth's atmosphere, the relationship Tsky = Air temperature - 6°C or Tsky = Air temperature - 12°C is often used (an estimate that includes the effect of atmospheric radiation). For outer space, it's possible to use Tsky = -270°C.

B…Radiation between two parallel surfaces (plane, cylinder, sphere)

C…Radiation between two parallel surfaces with one shielding foil x (plane, cylinder, sphere)

D…Radiation between two parallel surfaces with two shielding foils x,y (plane, cylinder, sphere)

Assumptions and simplifications:
1) The medium between the surfaces must be diathermanous (transparent to radiation). The type of medium (vacuum, type of gas...) is not addressed.
2) For the calculation, a foil with "zero" thickness and "infinite" thermal conductivity is assumed.
3) In the case of a plane surface, the distance between the surfaces must be an order of magnitude smaller than the dimensions of the surfaces.
4) In the case of a cylindrical surface, it's assumed that the length of the cylinder L is an order of magnitude greater than the diameter D.
5) It's possible to select a different emissivity for each side of the shielding foil.
6) In the case of non-concentric surfaces (4), only the values for the total heat flux Q12 are valid.

Depending on the selected problem, the input sections are disabled (gray boxes).

Tip: Radiation to space with a shielding foil can also be solved as case B, C, or D, with the temperature T2=Tsky.

7.2 Surface number 1

7.2 Surface number 2

7.3 Material group

Select the material group. The indicator in the materials table (next line) will be set to the first material of the corresponding type.

7.4 Wall material

7.5 Wall emissivity

After unchecking the box, you can enter your own value in the range [0…1].

7.6 Wall temperature

Enter the wall temperature T1, T2.
If radiation to space is being solved, enter the space temperature Tsky.

Note: For radiation to open space in Earth's atmosphere, the relationship Tsky = Air temperature - 6°C, or Air temperature - 12°C is often used (an estimate that includes the effect of atmospheric radiation). For outer space, it's possible to use Tsky = -270°C.

7.6 Wall temperature, space temperature

7.7 Area calculation

Select the surface type from the list.
1. Plane area: The entered area (1) is projected onto areas 2, X, Y.
2. Cylindrical area: The cylinder length from (1) is projected onto 2, X, Y. The cylinder diameters can be selected arbitrarily in 1, 2, X, Y under the condition that D1.
3. Spherical area: The diameters can be selected arbitrarily in 1, 2, X, Y under the condition that D1.
4. General area: This is intended for calculating the heat flux between area 1, which is fully enclosed within area 2. The size of the area can be selected arbitrarily in 1, 2, X, Y under the condition that A1. The shape of the mutual surfaces is not addressed, and therefore the temperature of the shielding foils x,y may be inaccurate.
For a general area, it is assumed that the surfaces are not enclosed within each other in any way.

7.8 Wall area

Based on the selection and data in the previous line, a calculated area value A is offered. After unchecking the box, you can enter your own value.
Condition: A1<=Ax<=Ay<=A2. A red text warning appears if the condition is not met.

7.9 Shielding foil

The parameters of the shielding foils are similar to those of the wall, with the assumption that a foil with "zero" thickness and "infinite" thermal conductivity is being used, and it's necessary to directly enter the emissivity for both sides.

7.10 Shielding emissivity

Enter the emissivity of the shielding foil for the left and right sides. The values from the list above can serve as a guide.

7.11 Area calculation

This depends on the selection in [7.07].
For a cylinder and sphere, it's possible to select the diameter. The other values are defined by surface 1.

7.12 Foil area

After unchecking the box, enter your own value.
Condition: A1<=Ax<=Ay<=A2. A red text warning appears if the condition is not met.

7.13 Foil temperature

7.14 Heat flux (specific, total)

Two values are provided.
1) Specific heat flux per unit area. If the area A1<>A2 (cylinder, sphere, general area), the values are different for each area.
2) Total heat flux for the entered area.

7.15 Radiation heat transfer coefficient

7.16 Heat flux

Solar radiation [8.0]

This section addresses the basic thermal load from solar radiation (duration, time, location, surface orientation, etc.).

8.1 Solar radiation

Many engineering (and civil) structures are exposed to solar radiation. This calculation determines the solar thermal flux on a surface for given conditions (surface orientation, date, hour, altitude, atmospheric pollution) and determines the total daily energy input.
Use the "▼▼" button to set the current date and time.

Tip: This calculation can also be a useful guide for designing and checking solar devices.
Note: The calculations use averaged values and estimations from numerous sources. Therefore, specific measured data at a particular location may naturally differ slightly from the calculated values.

8.2 Month (1-12), day (1-31)

Enter the month and day for which you want to determine the solar flux value.
Use the -/+ buttons to change the input values and observe the changes in the graphs.
The number between the - and + buttons indicates the step size.
An invalid day is highlighted in red.

8.3 Hour (0-24), latitude (±90)

Enter the hour and latitude for which you want to determine the solar flux value.
Use the -/+ buttons to change the input values and observe the changes in the graphs.
The number between the - and + buttons indicates the step size.

Latitudes of cities.

ID City, Country ζ (°) ID City, Country ζ (°)
1. Moscow, Russia +55.8° 19. Tel Aviv, Israel +32.1°
2. Berlin, Germany +52.5° 20. Shanghai, China +31.2°
3. London, United Kingdom +51.5° 21. Cairo, Egypt +30.0°
4. Frankfurt, Germany +50.1° 22. Houston, USA +29.8°
5. Vancouver, Canada +49.3° 23. New Delhi, India +28.6°
6. Paris, France +48.9° 24. Taipei, Taiwan +25.0°
7. Toronto, Canada +43.7° 25. Hong Kong, China +22.3°
8. Chicago, USA +41.9° 26. Mumbai, India +19.1°
9. Rome, Italy +41.9° 27. Bangkok, Thailand +13.8°
10. Istanbul, Turkey +41.0° 28. Kuala Lumpur, Malaysia +03.1°
11. New York City, USA +40.7° 29. Singapore, Singapore +01.3°
12. Beijing, China +39.9° 30. Nairobi, Kenya -01.3°
13. Washington D.C., USA +38.9° 31. Jakarta, Indonesia -06.2°
14. San Francisco, USA +37.8° 32. Rio de Janeiro, Brazil -22.9°
15. Seoul, South Korea +37.6° 33. Johannesburg, South Africa -26.2°
16. Tokyo, Japan +35.7° 34. Santiago, Chile -33.4°
17. Los Angeles, USA +34.1° 35. Sydney, Australia -33.9°
18. Casablanca, Morocco +33.6° 36. Melbourne, Australia -37.8°


8.4 Surface tilt (0-90), surface azimuth (±180)

Enter the surface tilt relative to the horizontal plane (0=horizontal, 90=perpendicular).
Enter the azimuth of the surface normal (0=S, 90=W, -90=E, 180=N).

Example: SW orientation = 45.
Use the -/+ buttons to change the input values and observe the changes in the graphs.
The number between the - and + buttons indicates the step size.

8.5 Sunrise, sunset, daylight duration

The times for sunrise and sunset (for the center of the sun) are for guidance only. They do not account for longitude, daylight saving time, etc.
The duration of daylight for the specified input parameters.
If the combination of date and latitude results in:
Polar day … sunrise/sunset = 0/24, daylight duration = 24
Polar night … sunrise/sunset = 12/12, daylight duration = 0

8.6 Solar elevation (angle above horizon), declination

The sun's elevation angle φ is the angle between the sun and the (ideal) horizon for the specified parameters MM,DD,HH.
The solar declination δ is the angle of the sun from the equatorial plane for the specified date MM,DD.
(φ=0) ... Sunrise and sunset: The moment when the geometric center of the sun crosses the horizon.
(φ=-6) ... Civil twilight begins or ends when the center of the solar disk is 6° below the horizon. During civil twilight, common activities like reading a newspaper or playing ball games can be performed outdoors without artificial light.
(φ=-6...-12) ... Nautical twilight: During nautical twilight, the center of the solar disk is between 6° and 12° below the horizon. The first stars are visible, and the horizon is still clearly recognizable.
(φ=-18) ... Astronomical twilight: Astronomical twilight brings the first and last rays of sunlight of the day. The sky is very dark, and stars are distinctly visible. If the sun drops more than 18° below the horizon, astronomical night begins. If the sun does not drop more than 18° below the horizon around the summer solstice, the evening astronomical twilight blends with the morning twilight, and astronomical night does not occur.

8.7 Solar irradiance (solar constant)

The solar radiant flux outside the atmosphere varies by ±3.3% over the course of the year (due to the Earth-Sun distance). The value at the mean Earth-Sun distance is 1367 W/m².
Further settings refine the radiant flux relative to the atmosphere, pollution, etc.

8.8 Altitude

Altitude defines the thickness and density of the air layer, which affects the heat flux density.
Selecting from the drop-down list transfers the value to the input cell.

8.9 Atmospheric pollution coefficient (1.5-6)

This includes the effects of atmospheric pollution for various regions and seasons.
Z=1 ... Passage through perfectly clear air
Z=2 ... Mountainous areas
Z=3 ... Countryside
Z=4 ... City
Z=>5 ... Industrial area
For winter - 20%
For summer + 10%
Selecting from the drop-down list transfers the value to the input cell.

8.10 Sun azimuth, sun angle to surface normal

γs ... The sun's azimuth is the angle between south (S) and the position of the sun for the specified input values.
Θ ... The angle of incidence of solar radiation is the angle between the line connecting the center of the sun and the surface normal "n" for the specified input values.

8.11 Radiant power on a defined / perpendicular surface

QbT ... Real value of radiation that falls on the defined tilted surface (tilt and orientation).
Qbn ... Radiation that falls on a perpendicular surface (to the sun's position) after passing through the atmosphere for the specified input data (date, location, pollution, etc.).

8.12 Diffuse radiation on a defined / horizontal surface

QdT ... Diffuse solar irradiance on the given surface.
Qdt = ((1 + cos(beta)) / 2) * Qd
Qd ... A simplified estimate is used, assuming that approximately one-third of the solar radiation "lost" in the atmosphere falls on a horizontal surface.
Qd = 0.33 * (Qon - Qbn)

8.13 Ground reflectivity (albedo)

Albedo - The ratio of reflected to incident solar radiant flux density. A value of Rhog= 0.2 can be used for calculations.

Values:
0.10 to 0.15 ... Common vegetation
0.90 ... Snow
0.35 - 0.45 ... Earth's surface: land
0.05 - 0.10 ... Earth's surface: sea
0.30 (average) ... Earth's (planet's) albedo

8.14 Reflected solar radiation on a given surface

QrT ... Reflected solar irradiance on a given surface.
Qrt = Rhog * ((1 - cos(beta)) / 2) * (Qb + Qg)

8.15 Surface area

Enter the size of the irradiated surface.

8.16 Total solar irradiance (QbT+QdT+QrT)

The total solar irradiance on a generally oriented surface for a given time and location. The sum of all components (direct, diffuse, reflected).
QT ... Total energy on the specified surface
QT' ... Energy per unit area

Note: The power is determined for a clear sky (100%). For a partly cloudy sky, a value between 40-70% can be used. For an overcast sky, a value between 10-30% of the clear sky irradiance can be used.
Tip: The corresponding value can be reflected, for example, in the efficiency selection on the next line.

8.17 Energy conversion efficiency

This value indicates how much solar radiation is converted into usable energy. The following values can generally be selected. Exact values can be found from the manufacturer or supplier.

Direct conversion to electricity:
Photovoltaic panels - The efficiency of modern panels (2025) ranges from 18-24% (at 25C). It is dependent on temperature, up to -20% in summer, and up to +10% in winter.

Water heating, space heating:
Efficiency depends on the temperature of the heated medium, design, etc. The following indicative values can be used. The temperature of the working medium is in parentheses.
Flat-plate collectors - 95% (0C), 70% (40C), 40% (80C), 20% (100C)
Evacuated tube collectors - 70% (0C), 55% (40C), 40% (80C), 30% (120C), 20% (140C)

8.18 Surface power

The solar irradiance multiplied by efficiency.
(specific per unit area, total for the surface)

8.19 Daily surface energy

The daily energy of the surface for the specified day, assuming zero cloud cover (specific per unit area, total for the surface).

8.20 Sunrise, sunset, declination (year)

Based on the entered latitude, the sunrise and sunset times are displayed for days 1-365.
Declination ... The sun's angle from the equatorial plane (δ) for a given day (1-365).

8.21 Elevation and solar radiation (year)

Display of the values for days 1-365:
- Solar constant (Qon) [W/m²].
- Sun's altitude above the horizon (φ) for the specified hour.
- Radiant power (Qbn) [W/m²] on a surface perpendicular to the sun for the specified hour.

8.22 Daily values

Display of the values for each hour (0-24):
- Sun's altitude above the horizon
- Total solar irradiance (QT=QbT+QdT+QrT)
- Individual components QbT, QdT, QrT
Values are in [W/m²].

Data preparation for using the Solver add-in (heat transfer through an object, multiple different walls, etc.) [9.0]

Excel includes the "Solver" add-in, a built-in tool for linear and nonlinear programming. When you need to solve more complex heat transfer problems, you can use this sheet to prepare the data for the add-in in a clear and organized way. This allows you to set up a model and solve problems, for instance, where heat is transferred simultaneously through several different walls. This section is located on a separate, unlocked sheet called "Solver" (the second sheet).

Procedure:
1.  Prepare a table for the heat transfer calculations for each wall [9.6].
2.  Define the mathematical model using Excel relationships [9.5, 9.6, 9.7].
3.  Use the "Solver" add-in to solve the model.

Tip: Example 21 (Building Thermal Balance) from the help file can assist you. After installation, the table is pre-filled with values from this example.
Note: The sheet is unlocked, so please be careful when editing.

9.1 Loading parameters from saved wall definitions

Section [4.0] deals with heat transfer for a single wall. You can transfer the current values or values from the saved solutions table into the table below.

9.2 List of walls

Select a wall solution from the list. When you click the "Add/Replace" button, the selected solution is added to either the row containing the active cell or the first empty row in the definition table below. If a row already contains values, they will be overwritten. Use the "Clear all" button to remove all rows.

9.3 Description

9.4 Variable selection

Use the dropdown list to select which value will be transferred to the corresponding column. If you select the first item, "Do not fill," the original value in the column will be kept.
The notation is the same as in section [4.0].

9.5 Table

Two columns that you can use for various intermediate calculations.

For example: The total heat flow through the wall Q=(T1-T2) * A * U
Or the total mass of the wall M=mass*A

9.6 Table of walls and their properties

Prepare the values for all the walls you will use in the mathematical model for "Solver" in this table.

Tip: If you need more rows in the table, use the Excel command for adding a row. The entire table must be a named range called "T_WallsTbl."

9.7 Calculation using the Excel "Solver" add-in

Using the "Solver" add-in requires you to define a mathematical model that describes the problem you are solving. For simplicity and clarity, three areas have been prepared (input values, output values, and constraints). Here, you can define the corresponding mathematical model using Excel formulas.

Of course, you can prepare the layout and definition of the mathematical model according to your own requirements. You don't have to follow the suggested arrangement.

To start the "Solver" add-in, find it in the Excel menu (Ribbon) under "Data."

Note: The "Solver" add-in may not be enabled and active. If you can't find it, try activating it using the "Activate 'Solver' add-in" button, or consult Excel's help.
Tip: Using the "Solver" add-in is not entirely straightforward, so we recommend studying the materials directly from Microsoft.

9.8 Input / output values

9.8 Output / input values

9.8 Solution constraints

9.9 Example problem for "Solver"

A simple, illustrative example of a problem, model definition, and how to run "Solver" in three steps. The example solves for the size of the heat source QH to achieve the temperature T2 in a room with four different walls and an ambient temperature T2.

Tip: You can, of course, delete this example.

Examples

The following examples are solved below:

Example 01 - Periodic table of elements - gas mixture parameters (m, r, κ) - air
Example 02 - Periodic table of elements - gas parameters (m, r, κ) - hydrogen sulfide
Example 03 - Ideal gas - filling a pressure cylinder
Example 04 - Ideal gas - volume change due to energy input (isobaric change)
Example 05 - Ideal gas - mixing gases with different parameters (m, p, V, T)
Example 06 - Ideal Gas - Polytropic Compression (Compressor)
Example 07 - Ideal Gas - Reciprocating Compressor Cycle
Example 08 - Complex Heat Transfer through a Cylindrical Pipe (Radiation, Convection, Conduction)
Example 09 - Saving and Loading Wall Heat Transfer Solutions, Retrieving Values
Example 10 - Partial Heat Transfer Solution (Radiation or Convection or Conduction)
Example 11 - Heat Transfer through a Wall with Vacuum on One Side (Thermos)
Example 12 - Heat Transfer through a Finned Wall, Contact Heated from One Side (TEG Electric Generator)
Example 13 - Heat Transfer - Circular Tube Bundle (10 x 8)
Example 14 - Heat Transfer - Bundle of Circular Finned Tubes (7 x 6)
Example 15 - Temperature Change and Cooling Time of Liquid in a Container (Thermos)
Example 16 - Heat Exchanger - Counter-Flow (Water / Oil)
Example 17 - Heat Exchanger - Simple - Cross-Flow with Both Unmixed Fluids
Example 18 - Radiative Heat Transfer between Two Parallel Surfaces
Example 19 - Radiative Heat Transfer between Two Parallel Surfaces with One Shielding Foil
Example 20 - Solar Radiation - Values for an Oriented Surface, Geographic Location, Time, and Environment
Example 21 - Building Thermal Balance: Solver, Heat Transfer within a Building, Heating, Room Temperatures

Example 01 - Periodic table of elements - gas mixture parameters (m, r, κ) - air

Calculation of gas mixture parameters - air (Molar mass ... M, Specific gas constant ... r, Adiabatic index ... κ).

Air: a mixture of N2+O2+Ar+CO2
Mass fraction: (N2...75.518, O2...23.1354, Ar...1.288, CO2...0.059)

Enter the gas mixture and use the button to populate the table.

Enter the mass fraction of each component to determine the required gas mixture values.

Use the "▼M,κ▼" button to transfer the values to the ideal gas parameter calculation.

 

Example 02 - Periodic table of elements - gas parameters (m, r, κ) - hydrogen sulfide

Calculation of gas parameters - hydrogen sulfide (Molar mass ... M, Specific gas constant ... r, Adiabatic index ... κ).

Formula: H2S

Enter the formula.

Mass fraction is 100%.

Use the "▼M,κ▼" button to transfer the values to the ideal gas parameter calculation.

 

Example 03 - Ideal gas - filling a pressure cylinder

How will the mass of a 15L pressure cylinder change if it is filled with air at 20MPa and 20C?

Select air as the working substance and set the temperature.

Enter properties for atmospheric pressure of 101kPa.

Enter the new pressure 20MPa = 20000kPa and press the button.

The result is the new mass of the cylinder's contents.

The mass will increase by 3.565 - 0.0182 = 3.5468kg.

 

Example 04 - Ideal gas - volume change due to energy input (isobaric change)

Air is in a cylinder under a piston. 300kJ of heat is added to the cylinder. Determine the change in T and V, p1=p2.

Select air as the working substance and set the temperature.

1. Enter values for m1, p1, T1.
2. Press the "◄" button to fill V1.
3. Use the "►►" button to copy the values to other points.
4. Gradually change temperature T2 until the Q value is 300kJ.

Tip: It is advantageous to use Excel's "Goal Seek" function to find T2.

Press the "◄" button to fill V2.

 

Example 05 - Ideal gas - mixing gases with different parameters (m, p, V, T)

Two connected vessels contain air with different parameters. After opening the connecting valve, the gases will mix and then cool to a final temperature of 25C.

Determine the final pressure, temperature, energy change...

Select air as the working substance and estimate the temperature to be 100C.

1. Set the parameters for vessel 1.
2. Fill in the corresponding gas mass m1.
3. Set the parameters for vessel 2.
4. Fill in the corresponding gas mass m2.
5. Press the button to calculate the parameters of the resulting mixture.

Point 3 shows the calculated gas parameters that will occur after mixing 1+2.

6. Transfer the resulting parameters to point 4.
7. Enter the final temperature of the entire system T4.
8. Fill in the corresponding gas pressure p4.

The change in energy (heat removed Q) is the change between 3-4. To cool the mixture (from point 3), 168kJ of heat must be removed.

 

Example 06 - Ideal Gas - Polytropic Compression (Compressor)

During a polytropic process, all state variables (p, V, T) generally change. For a polytropic process in an ideal gas, the equation p * V^n = const applies.

For a reciprocating compressor: n = 1.2–1.3 (Process with partial heat rejection, typical value for slow compressors with cooling).
Initial air parameters: m1 = ?, p1 = 150 kPa, V1 = 260 m^3, T1 = 27 °C.
It is compressed by a reciprocating compressor with a polytropic exponent n=1.2.
Final values: m2 = m1, p2 = ?, V2 = 80 m^3, T2 = ?

Select air as the working fluid and set the temperature.

1. Set air parameters at initial point 1.
2. Fill in the corresponding gas mass m1 using the "◄" button.
3. Use the "►►" button to copy values to other points.
4. Fill in the final compressed volume V2.
5. Enter the desired polytropic exponent n=1.2.

6. Press the "Polytr." button.
This will calculate and fill in parameters p2 and T2 that satisfy the given polytropic exponent n=1.2.

7. Results:
Final pressure p2 = 617 kPa
Final temperature T2 = 106.8 °C
Pressure work Wt = 62.2 MJ (17.27 kWh)
Heat rejected to surroundings Q = 25.8 MJ

 

Example 07 - Ideal Gas - Reciprocating Compressor Cycle

Calculation for a reciprocating compressor (1 liter displacement).
Working fluid: Air
Working volume: V1 = 0.001 m^3
Polytropic exponent: n=1.3 (Reciprocating compressor with partial heat rejection, typical value for slow compressors with cooling).
Suction pressure: p1 = 100 kPa
Discharge pressure: p2 = 500 kPa
Suction air temperature: T1 = 25 °C
Clearance volume X: 5% => V3 = 0.00005 m^3 (Due to design constraints, complete gas expulsion is not possible. Residual gas expands and reduces the volume of intake gas).

Select air as the working fluid and set the temperature.

A. Compression

1. Set parameters at point 1 (p1 = 100 kPa, V1 = 0.001 m^3, T1 = 25 °C), fill in m1 using the "◄" button.
2. Use the "►►" button to copy values to other points.
3. Enter discharge pressure p2 = 500 kPa and polytropic exponent n=1.3.
4. Press the "Polytr." button.
This will calculate and fill in parameters V2 and T2 that satisfy the given polytropic exponent n=1.3.

B. Discharge of Compressed Air

5. Copy results to point 3 using the "►" button.
6. Enter final discharge volume V3 = 0.00005 m^3 and fill in m3 using the "◄" button.

C. Expansion of Residual Air

7. Copy results to point 4 using the "►" button.
8. Enter suction pressure p4 = 100 kPa and polytropic exponent n=1.3.
9. Press the "Polytr." button.
This will calculate and fill in parameters V4 and T4 that satisfy the given polytropic exponent n=1.3.
The gas expands to state p4 = p1 (suction pressure).

D. Intake of New Air

10. Copy results to point 5 using the "►" button.
11. Enter final intake volume V5 = 0.001 m^3 and fill in m5 using the "◄" button.
12. Enable display of the state in the p-V diagram. (Transition curves are shown as straight lines).

Note: The cycle of a real compressor is, of course, significantly more complex.

 

Example 08 - Complex Heat Transfer through a Cylindrical Pipe (Radiation, Convection, Conduction)

Water flows through a circular cross-section steel pipe with an internal diameter of d=102 mm, wall thickness of 3 mm, and length L=200 m at a temperature of T1 = 90 °C and velocity v1 = 0.1 m/s. The pipe is insulated with 20 mm thick mineral wool, an outer PVC layer 1 mm thick, and painted white. The pipe is located outdoors and exposed to air flow at a temperature of T2 = 10 °C with a velocity of v2 = 3 m/s. The pipeline is exposed to solar radiation with an intensity of 1000 W/m^2.
Solve for the heat loss and the water temperature at the end of the pipe.

Tip: The example is saved in the wall list under the name "Example08...." and can be loaded into the calculation.

Wall and Boundary Condition Definition

1. Enter temperatures T1 and T2.
2. Select wall type.
3. Define wall layers sequentially (dimensions and physical properties). Materials can be selected from list [4.7] and added using the "Add" button.

 

Working Medium and Wetted Surface Definition (Convective Heat Transfer)

4. Select working medium 1 and 2.
5. Select flow type = shape of the wetted surface.
6. Enter flow velocity and dimensions.
7. Press the button for iterative result calculation.

Surface Parameter and Irradiation Settings (Radiative Heat Transfer)

We are solving for a closed profile, so it is not necessary to deal with radiation on the inner side of the pipe (medium 1).

8. Select surface type, or directly enter emissivity ε2 at [4.45].
9. Select heat radiation to space.
10. Enter radiation intensity and select "* ε" from the dropdown list - emissivity from [4.45] is used.
11. Choose the size of the irradiated area Ai2 relative to area A2. (The sun does not irradiate the entire pipe surface).

12. The resulting losses are 8237 W.
13. The temperature at the end of the pipeline is approximately 89.2 °C.

Optimization

Try changing the top coat (emissivity ε2 [4.47, 4.48]) for both the sun-irradiated pipe and the non-irradiated pipe (ir2 = 0 W/m^2 [4.51]).

 

Example 09 - Saving and Loading Wall Heat Transfer Solutions, Retrieving Values

Adding the current heat transfer solution to the list.

1. Name the current heat transfer solution.
2. Add a description of the solution.
3. Add the current solution to the list on the "Walls" sheet.

Loading a heat transfer solution from the list.

4. Select a solution from the list of saved solutions.
5. Load complete data. Current values will be overwritten with values from the selected solution.

Solutions are saved to the "Walls" sheet. One row contains one saved solution.
The "Walls" sheet is freely accessible and can be edited normally using Excel tools (e.g., deleting unnecessary solutions - rows).

Retrieving a single value from a saved solution.

If you need to retrieve a specific value and use it in your own formula, the `GetWallProp` function is available.

Syntax:

GetWallProp(ID; value_name)

ID ... Row number on the "Walls" sheet containing the saved solution.
value_name ... ... Name of the value you want to retrieve.

Example:
=GetWallProp(1;"Date") ... Returns the date when the solution was added to the list.
=GetWallProp(1;"T1") ... Returns the temperature of medium 1 - T1 in [°C].
=GetWallProp(1;"U1") ... Returns the overall heat transfer coefficient U1 in [W/m²/K].

 

Example 10 - Partial Heat Transfer Solution (Radiation or Convection or Conduction)

A common task may be to determine heat transfer parameters if you know some values (e.g., from measurements) and do not want to solve the complete heat transfer through the wall.

The temperature of a house perimeter wall 3.5 m high and 20 m long was measured with a thermal camera at Ts1 = 3 °C. The ambient air has a temperature of T1 = 0 °C and flows along the wall at a speed of 3 m/s.

Determine the overall heat transfer coefficient U and the total heat flux Q.

Tip: The example is saved in the wall list under the name "Example10...." and can be loaded into the calculation.

Wall and Boundary Condition Definition

1. Enter the flowing air temperature T1 = 0 °C (Temperature T2 can be chosen arbitrarily).
2. Select a planar wall.
3. Choose a wall material (its parameters do not matter).

Working Medium and Wetted Surface Definition (Convective Heat Transfer)

4. Select air as the working medium.
5. Uncheck the automatic filling of wall temperature Ts1. This will interrupt the complex calculation, and only the left side of the wall is solved.
6. Enter the wall temperature Ts1 = 3 °C.
7. Select forced flow around a planar surface.
8. Enter flow velocity v1 = 3 m/s.
9. Enter surface dimensions.
10. Press the button to iterate hc1.

Surface Parameter and Irradiation Settings (Radiative Heat Transfer)

11. Choose the wall surface material.
12. Or directly enter the surface emissivity.
13. Select outdoor radiation.
14. You will get the total heat flux through the wall Q1 and the overall heat transfer coefficient U1.

Optimization

Try changing the top coat (emissivity ε2 [4.47, 4.48]).

 

Example 11 - Heat Transfer through a Wall with Vacuum on One Side (Thermos)

For various cryogenic tanks, thermoses, etc., a wall with a vacuum on one side is often used.

A thermos with a volume of 0.85 L has a cylindrical wall composed of t1 = 0.5 mm steel sheet, t2 = 4.0 mm insulation, and t3 = 0.5 mm PVC casing. There is a vacuum on the inner side of the wall. On the outer side is air at a temperature of 25 °C. The cylindrical wall has an inner diameter D = 70 mm and height L = 300 mm. Inside the thermos is a container with water at a temperature of 99 °C. The vacuum thickness is 3 mm. Radiation to the inner wall is 45 W/m^2 (from calculation in section [7.0]).

Determine the overall heat transfer coefficient U and the total heat flux Q.

Accepted simplification: Heat transfer through the side wall is solved; the effect of the bottom is compensated by using a height of 300 mm.

Tip: The example is saved in the wall list under the name "Example11...." and can be loaded into the calculation.

Wall and Boundary Condition Definition

1. Enter temperatures T1 = 99 °C and T2 = 25 °C.
2. Select cylindrical wall.
3. Define the individual wall layers.

Working Medium and Wetted Surface Definition (Convective Heat Transfer)

4. Select working medium 1 and 2.
5. Select flow type = shape of the wetted surface.
6. Enter the dimensions of the wetted container.
7. Press the button for iterative result calculation.

Surface Parameter and Irradiation Settings (Radiative Heat Transfer)

It is necessary to solve for radiation to space for the outer surface.
8. Select surface type, or directly enter emissivity ε2 = 0.92 at [4.45].
9. Select heat radiation indoors.

Irradiation of the inner wall surface.
10. Radiation to space is not solved - a closed space is being addressed.
11. In section [7.0], the radiation intensity ir1 = 45 W/m^2 is calculated (Example 18 below) for wall emissivity ε1 = 0.15, so choose a multiplier of "* 1".
12. The entire inner surface is irradiated, select option "1.=A".
13. Values q, Q, and U can be used in further calculations (Example 15 below).

 

Example 12 - Heat Transfer through a Finned Wall, Contact Heated from One Side (TEG Electric Generator)

Analysis of an electric power generator with TEG modules and a heat sink cooled by air.

Eight TEG modules are attached on one side to an aluminum plate with dimensions 85 x 165 x 10 mm. On the other side, they are attached to an aluminum heat sink with dimensions 100 x 240 x 51 mm with ten fins and a base thickness of 6 mm. The aluminum plate is in contact with a heat source at a temperature of T1 = 140 °C. Air flows through the heat sink at a temperature of T2 = 25 °C with a velocity of 5 m/s. The thermal conductivity of a TEG module is 1.5 [W/m/K].

Determine the temperature of the TEG module on the hot and cold sides.

Tip: The example is saved in the wall list under the name "Example12...." and can be loaded into the calculation.

Wall and Boundary Condition Definition

1. Enter temperatures T1 = 140 °C and T2 = 25 °C.
2. Select a planar wall.
3. Define the individual wall layers according to the figure.

Working Medium and Wetted Surface Definition (Convective Heat Transfer)

4. Select working medium 1 and 2 (Medium 1 - contact connection to the heat source).
5. Enter the dimensions of the contact plate.
6. Select flow type (Forced flow around a plate = air flow in the heat sink).
7. Enter the dimensions of the heat sink footprint and air flow velocity.
8. Enable the use of a finned surface and define its dimensions in section [4a.0].
9. After defining the fin dimensions, press the button for iterative result calculation.

Fin Definition.

10. Select rectangular fin shape.
11. Enter dimensions and number of fins. The suggested number of fins is calculated from the width of the finned area [4a.5] and the distance between fins [4a.9].
12. Fin efficiency is calculated (used for calculating the heat transfer coefficient [4.29, 4.39]).
13. The wetted area, which is increased by the fins, is calculated and used instead of the original value [4.34].

Surface Parameter and Irradiation Settings (Radiative Heat Transfer)

In this calculation, it is not necessary to consider radiation; parameters must be set accordingly.

The required results (TEG module wall temperatures) can be found in table [4.8].

Conclusion: The temperature difference is 50 °C. Based on catalog data, for this temperature difference, the power of a single module is approximately 1 W, for 8 modules then 8 W. To increase the temperature difference, it would be necessary to significantly increase the heat sink area (more thin and tall fins) or use, for example, water cooling.

 

Example 13 - Heat Transfer - Circular Tube Bundle (10 x 8)

Heat transfer calculation in a tube bundle.

Water from a geothermal well at a temperature of T1 = 125 °C flows through the tubes at a velocity of 0.1 m/s. The steel tubes are in a bundle of 10 rows, 8 columns. The inner tube diameter is D1 = 13 mm, outer diameter D2 = 15 mm. Air enters the tube bundle at a temperature of T2 = 20 °C at a velocity of 5 m/s.

Determine the outlet air temperature and the heat exchanger power.

Tip: The example is saved in the wall list under the name "Example13...." and can be loaded into the calculation.

Wall and Boundary Condition Definition

1. Enter temperatures T1 = 125 °C and T2 = 20 °C.
2. Select cylindrical wall.
3. Define tube dimensions and material.

Working Medium and Wetted Surface Definition (Convective Heat Transfer)

4. Select working medium 1 and 2.
5. Select flow type (Water flows through the tube, Air flows around the tube).
6. Enter flow velocities and inner and outer tube dimensions.
7. Enable and select tube arrangement in the bundle.
8. Enter distances between tubes and their number according to the figure.
9. After defining the dimensions, press the button for iterative result calculation.

Surface Parameter and Irradiation Settings (Radiative Heat Transfer)

In this calculation, it is not necessary to consider radiation; parameters must be set accordingly.

Results (Calculation of Medium 1 and 2 Temperatures)

10. Select type of mutual flow - Counter-flow (More options are in the Heat Exchangers chapter).
11. When the checkbox is selected, predefined values for Af, Rho, Cp are used. The program attempts to suggest them based on the values entered above.
12. If the predefined values are not suitable, you can enter your own values after unchecking the checkbox (11).
13. The outlet air temperature is 30.5 °C and the power is just under 32 kW.

Conclusion: The air temperature increase of 10 °C is relatively low. For a water-air heat exchanger, it would be unequivocally more advantageous to use finning.

 

Example 14 - Heat Transfer - Bundle of Circular Finned Tubes (7 x 6)

In the previous example, unfinned tubes were used. In this example, we will use fewer tubes with larger dimensions and with finning.

Water from a geothermal well at a temperature of T1 = 125 °C flows through the tubes at a velocity of 0.1 m/s. The steel tubes are in a bundle of 7 rows, 6 columns. The inner tube diameter is D1 = 22 mm, outer diameter D2 = 25 mm. Air enters the tube bundle at a temperature of T2 = 20 °C at a velocity of 5 m/s. The tubes are equipped with fins. Fin thickness t = 1.2 mm, fin height hf = 20 mm, and pitch s = 6 mm. The maximum number of fins n = 167 is used.

Determine the outlet air temperature and the heat exchanger power.

Tip: The example is saved in the wall list under the name "Example14...." and can be loaded into the calculation.

Wall and Boundary Condition Definition

1. Enter temperatures T1 = 125 °C and T2 = 20 °C.
2. Select cylindrical wall.
3. Define tube dimensions and material.

Working Medium and Wetted Surface Definition (Convective Heat Transfer)

4. Select working medium 1 and 2.
5. Select flow type (Water flows through the tube, Air flows around the tube).
6. Enter flow velocities and inner and outer tube dimensions.
7. Enable the use of a finned surface and define its dimensions in section [4a.0].
8. Enable and select tube arrangement in the bundle.
9. Enter distances between tubes and their number according to the figure.
10. After defining the dimensions, press the button for iterative result calculation.

Fin Definition.

11. Select rectangular fin shape.
12. Enter dimensions and number of fins. The suggested number of fins is calculated from the width of the finned area [4a.5] and the distance between fins [4a.9].
13. Fin efficiency is calculated (used for calculating the heat transfer coefficient [4.29, 4.39]).
14. The wetted area, which is increased by the fins, is calculated and used instead of the original value [4.34].

Surface Parameter and Irradiation Settings (Radiative Heat Transfer)

In this calculation, it is not necessary to consider radiation; parameters must be set accordingly.

Results (Calculation of Medium 1 and 2 Temperatures)

15. Select type of mutual flow - Counter-flow (More options are in the Heat Exchangers chapter).
16. When the checkbox is selected, predefined values for Af, Rho, Cp are used. The program attempts to suggest them based on the values entered above.
17. If the predefined values are not suitable, you can enter your own values after unchecking the checkbox (16).
18. The outlet air temperature is 49.8 °C and the power is 88 kW.

Conclusion: The air temperature increase of 30 °C is three times that of the previous example, with half the number of tubes.

 

Example 15 - Temperature Change and Cooling Time of Liquid in a Container (Thermos)

From Example 11, we know the overall heat transfer coefficient U = 0.6081 [W/m²/K] and the inner area A = 0.0659 [m²]. The initial liquid temperature (water) T1s = 99 °C. Ambient temperature T2 = 25 °C. Liquid mass is 0.85 kg.

Determine the cooling time of the liquid from temperature T1s = 99 °C to temperature T1e = 39 °C.

1. Select the liquid from the list. If the liquid is not in the list, uncheck the checkbox and enter the Cp value.
2. Check / uncheck the checkbox. When checked, current values from section [4.0] are used.
3. Fill in the required input values.
4. The cooling time to 39 °C is 41.5 hours. This corresponds to user tests of mid-range thermoses.

 

Example 16 - Heat Exchanger - Counter-Flow (Water / Oil)

A tubular heat exchanger is used for oil cooling. The mass flow rate of cooling water in the inner tube is m1' = 0.25 kg/s, the mass flow rate of oil in the outer annular section is m2' = 0.15 kg/s. Water enters the heat exchanger at a temperature of T1in = 20 °C, oil at a temperature of T2in = 98 °C. The overall heat transfer coefficient for the cylindrical wall is 3.25 W/m/K.

A desired oil outlet temperature T2Out = 62 °C is required. Determine the water outlet temperature and the length of the heat exchanger for a counter-flow tubular heat exchanger.

Tip: An example calculation for suitable tubes and the overall heat transfer coefficient is saved under the name "Example16...." and can be loaded into the calculation.

Heat Flux and Energy Balance Solution.

1. Select heat exchanger type.
2. If you decide to load data from the wall definition in section [4.0], select the appropriate definition and load with the "Load" button.

3. Select working medium 1 and 2. If not in the list, enter Cp value directly [6.7].
4. Enter parameters for medium 1.
5. Enter parameters for medium 2.
Values Q1 and Q2 [6.13] will most likely be different and highlighted in red. It is necessary to solve the energy balance. The green fields show calculated values which, when used, ensure that Q1 = -Q2.
6. Press the button to transfer the calculated value to T1Out. The water outlet temperature T1Out = 31 °C.

Pipe Length Calculation

After solving the energy balance, the pipe length (or area) can be determined.

7. Select calculation type B. In this case, you are solving for the heat exchanger length and know Ucyl [W/m/K].
8. Enter the overall heat transfer coefficient for the tube Ucyl. If you loaded values from the wall calculation (2), this value is in the green field.
9. The calculated length is L = 66 m.
10. If you know the tube diameter, you can convert the length to the heat transfer area.
11. If you want to include fouling of the heat exchanger during operation in the calculation, enter the fouling coefficient Rf and reduce the value of Ucyl [6.21] by 4% [6.36].
12. Use the "▲U" button to set the corrected Ucyl value. The pipe length for the heat exchanger including fouling is then L = 69 m.

 

Example 17 - Heat Exchanger - Simple - Cross-Flow with Both Unmixed Fluids

Cooling water in an automotive radiator. The radiator consists of 40 tubes with an inner diameter of D1 = 5 mm and length L = 650 mm, which pass through tightly arranged thin plates.
Water entering the heat exchanger has a temperature T1in = 90 °C and outlet temperature T1Out = 65 °C. The water flow rate is m1' = 0.6 kg/s. Air enters the heat exchanger at T2in = 20 °C and outlet temperature T2Out = 40 °C.

Solve for the air flow rate through the heat exchanger m2' = ??, Power Q = ??, and overall heat transfer coefficient U = ??, which must be achieved to meet the dimensional requirement of 40 tubes with a length of 650 mm.

Tip: An example calculation for suitable tubes and the overall heat transfer coefficient is saved under the name "Example17...." and can be loaded into the calculation.

Heat Flux and Energy Balance Solution.

1. Select heat exchanger type.
2. If you decide to load data from the wall definition in section [4.0], select the appropriate definition and load with the "Load" button.

3. Select working medium 1 and 2. If not in the list, enter Cp value directly [6.7].
4. Enter parameters for medium 1.
5. Enter parameters for medium 2.
Values Q1 and Q2 [6.13] will most likely be different and highlighted in red. It is necessary to solve the energy balance. The green fields show calculated values which, when used, ensure that Q1 = -Q2.
6. Press the button to transfer the calculated value to m2'. The cooling air flow rate m2' = 3.14 kg/s.
The cooling power of the radiator is 63 kW.

Calculation of Required Overall Heat Transfer Coefficient.

After solving the energy balance, the required overall heat transfer coefficient can be determined. This can be either the area-based Upl [W/m²/K], relative to the internal tube area, or the length-based coefficient Ucyl [W/m/K]. In this case, we will choose the area-based solution (A).
Area Calculation. A = D1 * 3.14159 * L * n = 0.005 * 3.14159 * 0.65 * 40 = 0.4084 m^2.

7. For C-H type heat exchangers, a correction factor ε must be used. The coefficient is automatically suggested from the inlet and outlet temperatures.
8. Select calculation type A. In this case, it is necessary to determine Upl [W/m²/K] to achieve the defined area A.
9. Gradually change the value of Upl until the corresponding area A = 0.4084 m^2 is achieved.
10. You can verify the correct size by converting area A to tube length.

 

Example 18 - Radiative Heat Transfer between Two Parallel Surfaces

In Example 11, we need to determine the mutual heat flux between two concentric cylinders with a vacuum between them. The inner cylinder wall temperature is T1 = 99 °C, and the outer cylinder wall temperature is estimated to be T2 = 30 °C.

Determine the specific heat flux q21, which is necessary for solving Example 11.

1. Select two parallel surfaces.
2. Select surface type, or directly enter emissivity ε1 = ε2 = 0.15 at [7.5].
3. Enter temperature T1 = 99 °C.
4. Enter temperature T2 = 30 °C (initial estimate).
5. Enter dimensions of cylindrical surfaces.
6. The resulting specific heat flux q21 = 47 [W/m²].

After substituting the value q21 = 47 [W/m²] into the wall heat transfer calculation in section [4.0], we determine the exact wall temperature T2 = 33 °C.
After re-substituting T2 = 33 °C into this calculation, we obtain a more accurate value q21 = 45 [W/m²].

 

Example 19 - Radiative Heat Transfer between Two Parallel Surfaces with One Shielding Foil

A pipe with a diameter D1 = 200 mm, surface temperature T1 = 200 °C, and emissivity ε1 = 0.93 is placed concentrically in a circular tunnel with a diameter D2 = 2000 mm, surface temperature T2 = 20 °C, and emissivity ε2 = 0.736. Shielding between the surfaces is provided by a thin aluminum foil placed concentrically with an emissivity ε3 = ε4 = 0.05. Determine the heat flux between the pipe and the tunnel per 1 m of its length.
A) Without shielding.
B) Shielding foil has a diameter Dx = 300 mm.
C) Shielding foil has a diameter Dx = 1900 mm.

A) Heat Flux without Shielding

1. Select the type of problem to solve.
2. Enter the emissivity of surface 1 and 2.
3. Select the type of surface being solved.
4. Enter temperature and dimensions of surface 1 (pipe). Enter length 1 m.
5. Enter temperature and diameter of the circular tunnel (length is the same).
6. Heat flux per 1 m of pipe Q = 1370 W.

B) Heat Flux with One Shielding Foil with Diameter Dx = 300 mm

Values for wall 1 and 2 remain the same.
1. Change the type of problem to C.
2. Enter the emissivity of the foil ε3, ε4.
3. Enter the diameter of the shielding foil Dx = 300 mm.
6. Heat flux per 1 m of pipe Q = 56 W.

C) Heat Flux with One Shielding Foil with Diameter Dx = 1900 mm

Values for wall 1 and 2 remain the same; only diameter Dx changes.
1. Enter the diameter of the shielding foil Dx = 1900 mm.
6. Heat flux per 1 m of pipe Q = 292 W.

Conclusion: The use of shielding foil can be an effective means of reducing heat transfer.

 

Example 20 - Solar Radiation - Values for an Oriented Surface, Geographic Location, Time, and Environment

You are designing a pipeline through which a cooling liquid will flow. Your location is near Paris in an industrial area. You need to determine the maximum solar heat radiation and the total daily energy input.

1. Maximum solar radiation intensity is on June 21st at 12:00 PM.
2. The geographic latitude of Paris is \zeta = 48.9 °.
3. Set the surface tilt perpendicular to the sun \beta = 30 °.
4. Set the surface orientation to south \gamma = 0 °.
5. The altitude of Paris is Alt = 35 m.
6. Air pollution coefficient in the industrial area Z = 5.
7. Maximum solar radiation level for a clear sky under the selected conditions.
8. Total daily energy input on a defined planar surface (at points 3 and 4). The input on a cylindrical surface will be slightly higher.

Tip: Using the "+" and "-" buttons, you can smoothly change parameters and observe their influence on the graphs.

 

Example 21 - Building Thermal Balance: Solver, Heat Transfer within a Building, Heating, Room Temperatures

In a service building with a flat roof (floor plan 5 x 14 m).

Wall areas: Defined in the figure.
Overall heat transfer coefficients: Defined in the table.
External conditions: T4 = -10 °C, wind 10 m/s.

A. Determine heating power QH1, QH2, QH3 for desired temperatures.

Required temperatures and conditions: T1 = 12 °C, T2 = 22 °C, T3 = 15 °C.

B. Determine room temperatures T1, T2, T3 for known heating powers.

Input conditions: heat sources QH1 = 1000 W, QH2 = 2000 W, QH3 = 1500 W.

Both problems can be solved with the same mathematical model.

Wall Definition, Equation, and Condition Definition.

In section [4.0], the overall heat transfer coefficients U for individual walls are calculated and saved in the list of solved walls.
1. Set which values from the solved walls will be transferred to the table.
2. Load wall information for individual rooms sequentially.
Of course, it is possible to enter U values directly, for example, from a supplier's catalog.
3. Set the actual area for each wall according to the figure (A1 = 26.6, A2 = 6.4,.........).


4. Define the heat flux Q for each wall in column Q according to the formula Q = dT * A * U (dT ... temperature difference, A ... wall area, U ... overall heat transfer coefficient).
Q1 = (T1 - T4) * A1 * U1
Q2 = (T1 - T4) * A2 * U2
Q3 = (T1 - T2) * A3 * U3
Q4 = (T1 - T4) * A4 * U4
............


5. Define conditions stating that the heat flux from each room must equal the heat source power.
Q1 + Q2 + Q3 + Q4 - QH1 = 0
Q5 + Q6 + Q7 + Q8 - Q3 - QH2 = 0
Q9 + Q10 + Q11 + Q12 - Q7 - QH3 = 0

6. Set appropriate initial values for heat sources (e.g., QH1 = 500, QH2 = 1500, QH3 = 1500).
7. Set desired temperatures according to the assignment.

Solver Add-in Usage and Settings.

1. Launch the "Solver" add-in (Excel menu "Data").
2. Enter the cell and value to be achieved: "Set objective:".
3. Enter the cells to be changed: "By Changing Variable Cells:".
4. Add additional conditions to be met: "Subject to the Constraints:".
5. Start solving the problem: "Solve".

Results.

Upon completion of the solution, the desired values (3) and (4) should change, and a dialog will appear.
1. Choose to keep the solution.
2. Confirm: "OK".
3,4. Solution results.

Task B is solved in the same way, where for the given heating powers (3), the room temperatures T1, T2, T3 are changed.

Setting calculations, change the language.

Information on setting of calculation parameters and setting of the language can be found in the document "Setting calculations, change the language".

Workbook (calculation) modifications.

General information on how to modify and extend calculation workbooks is mentioned in the document "Workbook (calculation) modifications".

List of Standards, literature list:

Literature:

EN

[01] YUNUS A. ÇENGEL, AFSHIN J. GHAJAR: Heat and Mass Transfer: Fundamentals & Applications, 5th Edition, McGraw-Hill Education.
[02] YUNUS A. ÇENGEL: Heat Transfer a Practical Approach, Second Edition.
[03] MORAN, M.J., SHAPIO, H.N.: Fundamentals of engineering thermodynamics. 8th Edition New York: John Wiley a sons, 1990.
[04] DEWITT, BERGMAN, LAVINE: Fundamentals of Heat and Mass Transfer 6th Edition
[05] WARREN M.ROHSENOW, JAMES R.HARTNETT, YOUNG I.CHO: Handbook of Heat Transfer, 3th Edition, McGraw-Hill
[06] SCHLUNDER, BELL, HEWITT, SPALDING: Heat Exchanger Design Handbook, VDI-Verlag GmbH, 1983.
[07] LOIS THEODORE: Heat Transfer Applications for the Practicing Engineer, John Wiley & Sons, Inc., 2011.
[08] MYER KUTZ: Heat-Transfer Calculations, McGraw-Hill
[09] HOLMAN, J.P.: Heat Transfer, 10th. Edition, New York: McGraw-Hill
[10] HOLMAN, J.P. Thermodynamics. 4th. New York: McGraw-Hill Book Company, 1988. 780 s. ISBN 0-07-029633-2.
[11] MOHAMED M. EL-AWAD: Optimisation Analyses of Fluid- Thermal Systems Using Excel,
[12] FRANK KREITH, RAJ MANGLIK, MARK BOHN: Principles of Heat Transfer, Cengage Learning, Inc., 2011

CZ

[13] HORÁK VLADIMÍR, STŘEDA IVO: Mechanika tekutin - Termomechanika, Strojírenská příručka, Scientia sro.
[14] RANEVI,K. Termodynamické tabulky. 1.vyd. Bratislava: ALFA 1984. 313s. [L5] HAEK, P. Tabulky pro tepelnou techniku. 1 .vyd. VB Ostrava, 1980, 247 s.
[15] SAZIMA,M., KMON1OEK,V., SCHNELER,J. Teplo. 1.vyd. Praha: SNTL, 1989. 588 s. Technický průvodce. ISBN 80-03-00043-2.
[16] M.A.MICHEJEV: Základy sdílení tepla, Průmyslové vydavatelství, 1952
[17] PETRAK,J., DVOAK, Z., KLAZAR, L., SYNEK, V. Chiadivo R134a, (1.vyd.) VUT, 1993. 72s.
[18] MIROSLAV JÍLEK, ZDENĚK RANDA: Termomechanika - sbírka příkladů, ČVUT, 2004

Standards:
ASTM C1340-2015 ... Estimation of Heat Gain or Loss Through Ceilings Under Attics Containing Radiant Barriers...

ISO 12241:2022
Tepelněizolační výrobky pro zařízení budov a průmyslové instalace - Pravidla výpočtu
Thermal insulation for building equipment and industrial installations — Calculation rules
Isolation thermique des équipements de bátiments et desinstallations industrielles — Méthodes de calcul
Wärmedammung an haus- und betriebstechnischen Anlagen — Berechnungsregeln

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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